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Customer Satisfaction
#01031 - Customer Satisfaction - 4T40-E Transaxle Converter Bearing Failure - Inspect/Replace - (Apr 19, 2001)
#00101 - Customer Satisfaction - Erratic Fuel Gauge - (Jan 19, 2001)
Safety
#14123 - Service Parts Safety - Ignition Switch Replacement - (Aug 6, 2014)
#04002 - Product Safety - Ignition Circuit Thermal Events - (May 8, 2007)
Special Coverage
#08089C - Special Coverage Adjustment - Analog OnStar Deactivation - (Nov 18, 2008)
SERVICE ADMINISTRATIVE MESSAGE
#VSS20040092 - Adm Msg - Alignment Questionnaire - (Apr 13, 2004)
#VSS20040074 - Adm Msg-Warranty Admin Bulletin 00-05-22-002C for Brake Warranty, Service and Procedures-Required Measurement Documentation - (Mar 23, 2004)
#VSS20040057-01 - Adm Msg - Wheel Alignment Questionnaire (Fax Number Change) - (Mar 23, 2004)
#WIW20020026 - Adm Msg - New Labor Time Guide Available Effective February 1, 2003 - (Dec 16, 2002)
#VSS20020120 - Adm Msg - Important Programming/TIS Information for Technicians (Admin Number 20020120 - 9/10/02) - (Sep 23, 2002)
INFORMATION
#18-NA-099 - Working with General Motors (GM) on a Product Assistance Claim (PAC) (U.S. Only) - (May 16, 2022)
#22-NA-074 - Gasoline Engine Replacement Guidelines after Connecting Rod or Crankshaft Main Bearing Damage - Replace Oil Cooler, Oil Cooler Lines and Oil Tank - (Mar 31, 2022)
#22-NA-009 - Information on New Torque Specification and Installation Procedure for ACDelco Spin-On Oil Filters - (Mar 22, 2022)
#01-08-42-001N - Exterior Lamp Condensation and Water Leak Information and Replacement Guidelines - (Jun 21, 2021)
#21-NA-124 - Diagnostic Tip for Malfunction Indicator Lamp (MIL) Illuminated - DTC P0442 and/or P0455 Set - (May 25, 2021)
#10-00-89-006H - Information for Dealers on How to Submit a Product Information Report (PIR) (Canada Only) - (May 17, 2021)
#20-NA-065 - Information on Malfunction Indicator Lamp (MIL) Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set - (Mar 9, 2020)
#19-NA-273 - Information on Procedure to Unlock Delco Radio with Theftlock - (Dec 2, 2019)
#02-08-42-001I - Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage - (Feb 12, 2016)
#15-NA-079 - OnStar Voice Fallback Number Update - (Dec 11, 2015)
#13-00-89-009A - Expanded Coverage for Remanufacture and Return Electronic Control Modules (GMNA Only) - (Sep 2, 2015)
#09-09-40-001C - Seat Belt Buckle Latching Issues and/or Seat Belt Warning Lights Illuminated - (Aug 3, 2015)
#05-06-04-035E - Usage of E85 Fuel in GM Vehicles - (May 27, 2015)
#03-08-48-006J - Repair Information for Reconnection of Rear Window (Defroster) Contact or Tab - (Dec 11, 2014)
#08-08-51-002A - Pre-Painting/Cleaning Process for TPO Plastic Fascias - (Jan 16, 2013)
#05-00-89-078C - GM Fuel System Treatment PLUS, Fuel Sending Unit Corrosion and Fuel System Deposits - (Apr 19, 2012)
#08-08-44-028A - Information on Inadvertent Steering Wheel Control (SWC) Button Press Causing Radio Anomalies - (Apr 11, 2012)
#05-08-46-004C - OnStar Phone Number Concerns (Phone Number Incorrect/Assigned to Another Vehicle/Phone) That Occur During Diagnosis of OnStar System - (Dec 23, 2010)
#07-08-64-022B - Information on Curb Park Assist and Memory Related Issues on Outside Rearview Mirrors - (Jan 6, 2009)
#08-00-89-041 - GM Training - December 2008 New Course Information (For U.S. Dealers and Aftermarket) - (Nov 26, 2008)
#08-08-44-026 - Information on Refurbish Instead of Replace Out of Warranty Radios with Worn Graphics on Faceplate, Knobs or Buttons - (Aug 11, 2008)
#02-06-03-008D - Low Voltage Display on IP Gauge, Lights Dim at Stop Lights, Battery Discharged, No Start, Slow Cranking, Dim Lights at Ilde, Low Generator Output - (Jul 21, 2008)
#05-06-02-001A - Information on Aluminum Heater Core and/or Radiator Replacement - (Jul 16, 2008)
#08-06-03-005 - GM Dealer Visits: Proper Management of Batteries in Dealer Parts Stock/Vehicle Inventory - (May 29, 2008)
#08-03-10-007 - Minimizing Damage to Tire Pressure Monitor (TPM) Sensors During Tire Mounting/Dismounting - (May 16, 2008)
#08-03-16-003 - Warranty Reduction - Transfer of Tire Pressure Monitoring (TPM) Sensors to Replacement Wheels and Allowable TPM Sensor Replacements - (May 12, 2008)
#01-07-30-010C - Automatic Transmission/Transaxle Torque Converter Replacement - (May 12, 2008)
#99-07-30-030F - Grinding and/or Growling Noise in Park on Incline - (May 1, 2008)
#04-00-89-018C - Processing GM Accessories - Initial Quality Issues - (Apr 29, 2008)
#05-06-03-002C - Battery and Charging System Electrical Diagnostics - (Apr 17, 2008)
#06-00-89-032A - Escalation Process for Critical Orders for Electronic Service Center (ESC) Parts - (Mar 31, 2008)
#02-07-30-001G - Diagnostic Information on Diagnostic Trouble Code (DTC) P0894 and P1870 - (Mar 19, 2008)
#08-09-41-003 - General Motors Position Statement on Installation of Used, Salvaged or Imitation Air Bag System Components - (Feb 25, 2008)
#06-06-04-035A - Use of E85 Fuels in Vehicles Not Certified by GM as being FlexFuel Compatible/Aftermarket Conversion of Vehicles to Operate on E85 Fuels - (Feb 5, 2008)
#01-04-18-001F - Driveline Characteristics for All-Wheel Drive (AWD) and Four-Wheel Drive (4WD) Systems - (Feb 4, 2008)
#04-03-10-012B - Pitting and Brake Dust on Chrome Wheels - (Feb 1, 2008)
#01-05-23-001B - Brake Align System for Brake Rotor Lateral Runout Correction - (Jan 31, 2008)
#99-08-52-005C - Remote Keyless Entry Operational Characteristics - (Jan 30, 2008)
#08-01-38-001 - Information on New GE-48800 CoolTech Refrigerant Recovery/Recharge Equipment - (Jan 25, 2008)
#05-06-02-002B - DEX-COOL Coolant - New Leak Detection Dye J 46366 Replaces J 29545-6 - (Jan 18, 2008)
#04-08-44-005C - Utilizing Tech 2 to Retrieve Part Numbers for Radios, Compact Disc (CD) Changers and Instrument Panel Clusters (IPC) - (Jan 18, 2008)
#02-08-46-007D - Information on OnStar System - Possible Loss of GPS Signal, Hands-Free Calling Minutes Expire Prematurely and/or Inability to Add Hands-Free Calling Minutes - (Jan 17, 2008)
#00-08-46-004C - Re-establishing Communications with OnStar Center After Battery Disconnect - (Jan 17, 2008)
#06-08-46-002B - Availability of GM OnStar Vehicle Diagnostics and GM Goodwrench Remote Diagnostic Services - (Jan 9, 2008)
#07-07-30-025 - Information on 4T40-E (MN4) and 4T45-E (MN5) Front Wheel Drive Automatic Transmission Valve Body Reconditioning DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, Harsh Shift, Slip, No Drive/Reverse - (Oct 1, 2007)
#05-06-01-010B - Service Information Update on Consolidating Use of GM Liquid Gasket/Engine Sealants and New Sealant Dispenser GE-48326 Essential Tool - (Sep 28, 2007)
#05-08-44-005A - Information on Rear Seat Headphone Foam Ear Pad Replacement if Worn or Damaged - (Jul 19, 2007)
#07-00-89-028 - GM Training: May 2007 New Course Information (For U.S. Dealers and Aftermarket) - (Jun 27, 2007)
#07-01-38-004 - Information on GM ACR2000 (J-43600) and New Refrigerant Recovery Recharging Equipment SAE J2788 - (Jun 27, 2007)
#07-01-38-001 - GM Training: HVAC Systems and Operation Stage 2 WBT and IDL (11044.03) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-005 - GM Training: Maintaining GM STC Master Technician Certification (MTC) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-007 - GM Training: January 2007 GM Service Know-How Emerging Issues Seminar (#10207.01D) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-011 - GM Training: Course Information (For U.S. Dealers and Aftermarket) - (Jun 26, 2007)
#07-00-89-013 - GM Training: March 2007 New Course Information (For U.S. Dealers and Aftermarket) - (Jun 26, 2007)
#07-00-89-014 - GM Training: Three Technology Close-Up IDL Seminars as New 2007 Service Training Standard (STS) Requirements (U.S. Dealers) - (Jun 26, 2007)
#07-00-89-016 - GM Training: Number of Technicians Required Reduced for Two Categories (U.S. Dealers) - (Jun 26, 2007)
#05-00-89-067B - Communication Strategy of Service Information/Strategy Based Diagnostics - (Jun 14, 2007)
#07-08-63-001 - Information on Repair of Polypropylene Energy Absorbers - (Apr 17, 2007)
#07-08-44-007 - Information on Obtaining Replacement Navigation Discs When Radios are Exchanged - Order Replacement Navigation Disc Through Navigation Disc Center - (Apr 17, 2007)
#02-08-42-004A - Info - PRNDL Display Reduced Visibility for Approximately One Minute - (Mar 30, 2007)
#07-00-89-003 - Info - New Bulletin Category: Technical Training (U.S. Only) - (Feb 15, 2007)
#01-07-31-002B - Info - Improved Bleeding Procedure for Hydraulic Clutch Release System - (Nov 1, 2006)
#00-06-04-033B - Info - I/M Readiness as Part of Emission Inspection and Maintenance Program for OBD II Vehicles - (Oct 10, 2006)
#02-08-98-001C - Info - Metal Panel Bonding - (Oct 9, 2006)
#00-06-02-006D - Engine Coolant Recycling and Warranty Information - (Aug 15, 2006)
#06-00-89-038 - Information on Radio and Instrument Panel Cluster (IPC) Part Restrictions (U.S. Only) - (Aug 7, 2006)
#06-06-04-037 - Info - Normal Characteristics of Malfunction Indicator Lamp (MIL) During On-Board Diagnostic (OBD) Inspection/Maintenance (I/M) Testing - (Aug 4, 2006)
#00-00-89-008F - Info - Recreational (Dinghy) Towing - (Jul 28, 2006)
#06-01-39-007 - Info - Contaminated R134a Refrigerant Found on Market for Automotive Air-Conditioning Systems - (Jul 25, 2006)
#06-00-89-036 - Owner Manual and Warranty Information in Service Information (SI) Website/Distributed on CD - (Jul 21, 2006)
#00-06-01-010A - Info - Timing Chain Tensioner Installation Procedure - (Jun 27, 2006)
#02-00-89-017B - Info - Promotional Pricing on Essential Tool Consumable Products - (Jun 12, 2006)
#03-07-30-043A - Information Regarding Automatic Transmission Shift Lock Control Function - (May 25, 2006)
#04-06-01-034C - Info - Instructions to be Followed to Aid in Obtaining Root cause Analysis on Both OEM and Goodwrench Engines, Transmissions and Transfer Cases on Vehicles with 402 km (250 mi) or Less - (May 17, 2006)
#06-08-45-004 - Info - Instrument Panel (I/P), Body and General Wiring Harness Repair - (May 2, 2006)
#02-08-46-004A - Info - Cellular Error Messages Received when Trying to Connect to OnStar - (Apr 11, 2006)
#06-00-89-018 - Discontinuation of the Field Product Reminder Bulletin/Bulletin Subscription Information - (Apr 6, 2006)
#02-08-48-001B - Info - Urethane Adhesives for Stationary Glass and Other Applications - (Mar 29, 2006)
#06-03-10-004 - Info - Proper Use of OEM Service Wheel Weights, Marring and/or Damage Due to Use of Non-OEM and/or Incorrect Wheel Weight Installation - (Mar 1, 2006)
#06-08-45-001 - Information on Changes to the SI Table of Contents, Electrical Connectors, Terminal Testing/Repair and the Importance of J-38125 Terminal Repair Kit Maintenance - (Feb 17, 2006)
#02-06-05-004b - Info - Misfire DTCs P0300, P1380, P1381 and Catalytic Converter Damage Due to Installation of Alarm Systems - (Feb 14, 2006)
#06-07-30-006 - Diagnostic Information for Front Wheel Drive Transaxle/Transmission Final Drive and/or Front Hub Bearing Hum and/or Grind Noise - (Feb 9, 2006)
#04-08-46-003B - Info - Unable to Connect to OnStar or OnStar Personal Calling Inoperative - (Feb 7, 2006)
#01-07-30-029A - Info - New Product Feedback Form and Process for Automatic Transmission Core Returns - (Jan 18, 2006)
#02-01-39-004B - Info - New PAG Oil Released - (Nov 16, 2005)
#01-07-30-030B - 4L60-E/4l65-E Automatic Transmission Diagnostic Information on Harsh 1-2 Upshift - (Oct 18, 2005)
#01-07-30-041B - Info - Transmission Fluid Leak Diagnosis - (Oct 6, 2005)
#02-07-30-024B - Info - Diagnosis of Cracked or Broken Transmission Case - (Aug 18, 2005)
#05-00-89-056 - Info - Release of GM Tool Organizaiton DVD Version 8.0 (J-43921-G) - (Aug 17, 2005)
#05-00-89-050 - Info - SPAC Case Escalation Process - (Aug 5, 2005)
#05-04-21-004 - Info - Guidelines for Proper Use of Labor Operation Numbers when Servicing Transfer Case - (Aug 2, 2005)
#05-05-22-001 - Info - On-Car Brake Lathe Specifications and Maintenance Requirements - (Jun 8, 2005)
#05-06-01-017 - Goodwrench Powertrain Wholesale Program (U.S. Only) - (Jun 3, 2005)
#05-06-02-006 - Instructions for Using GE-47716 Vac-N-Fill Coolant Refill Tool - (May 12, 2005)
#00-08-46-002A - Info - OnStar System Cellular Antenna Replacement Parts Availability - (Apr 12, 2005)
#03-05-24-001A - Service Information Regarding Rear Brake Drum Wheel Cylinder Inspections - (Mar 21, 2005)
#05-00-89-018 - Info - GM Parts Ordering System - (Mar 17, 2005)
#01-08-46-004A - Info - Vehicle Integration of Cellular Phones and Normal Operating Characteristics - (Mar 8, 2005)
#01-08-46-001A - Info - Required Reconfiguration on OnStar Modules After Replacement - (Mar 7, 2005)
#03-09-41-003A - Info - Proper Air Bag System Diagnosis and Service - (Feb 9, 2005)
#00-08-46-003B - Info - Global Position Sensor (GPS) Performance Degradation - (Feb 9, 2005)
#05-08-44-001 - Info - Compact Disc (CD) or DVD Player Skipping, Inoperative, Sluggish and/or Long Search Times - (Jan 24, 2005)
#02-08-46-013A - Info - OnStar Proactive Parts Shipment Process - (Jan 14, 2005)
#04-06-03-016 - Info - Battery Specification Label - (Dec 13, 2004)
#04-00-89-057 - Info - Shipping Enhancements for Owners Manuals and Service Manuals Ordered from Helm, Inc. - (Nov 18, 2004)
#04-08-46-002 - Info - Radio Telephone/Mobile Radio (Transceiver) Installation and Troubleshooting Guidelines - (Oct 20, 2004)
#01-01-38-006D - Info - Contaminated R-134a A/C Systems - Air Conditioning System Flushing Procedures and Universal In-Line A/C Filter Installation - (Sep 14, 2004)
#04-08-98-002 - Info - Repair Procedure for Service Sheet Metal, Craters in ELPO Surface - (Aug 2, 2004)
#02-06-03-010A - Info - Battery Parasitic Drain - (Jul 2, 2004)
#04-07-30-030 - Info - Using Caution When Servicing Final Drive Unit on 4T65-E Transaxles to Insure Thrust Bearing (695) is Properly Seated/Located - (Jul 2, 2004)
#03-00-89-002A - Info - New Owner Orientation Clinic Materials Now Available Online - (Jun 22, 2004)
#99-01-38-006B - Info - J-43600 ACR 2000 Essential Refrigerant Recovery/Recharge Equipment - (Jun 22, 2004)
#04-08-98-001 - Info - Additional Material and Source for Metal Panel Bonding Adhesives - (May 26, 2004)
#04-06-01-013 - Information on Serpentine Belt Wear - (Apr 29, 2004)
#04-07-30-006 - Info - 4L65-E, 4L60-E, 4L60 and 200-4R Automatic Transmission Oil Pump Spring First and Second Design Identification - (Feb 11, 2004)
#04-01-37-001 - Info - HVAC Control Knob Replacement - (Jan 6, 2004)
#03-00-89-039 - Info - Search Tips for Locating Preliminary Information (PI) Documents in Service Information - (Nov 11, 2003)
#01-01-38-013A - Diagnostic Information to Consider Before Air Conditioning Compressor Replacement - (Oct 29, 2003)
#01-08-97-001B - Info - HomeLink Transceiver/Garage Door Opener Transmitter Test Kit Available As Essential Tool - (Jul 14, 2003)
#01-01-39-003A - Info - J 44551 A/C Suction Screen Kit Repair Recommendations and Procedures After Catastrophic Compressor Failures - (Jul 14, 2003)
#03-08-67-004 - Info - Parts Availability for Sunroof Repairs - (Jun 25, 2003)
#03-07-30-027 - Info - Most Frequently Asked Questions and Answers for J 45096 TransFlow Transmission Oil Cooling System Flushing Machine - (Jun 25, 2003)
#02-08-44-012A - Info - Enable or Disable Remote Keyless Entry (RKE) Radio Personalization Feature - (Jun 10, 2003)
#03-00-89-010 - Info - Bulletins Released Week of April 14, 2003 and Car and Truck Fix It Right the First Time Issues - (Apr 24, 2003)
#03-08-64-013 - Info - Availability of Replacement Outside Rear View Mirror Glass - (Apr 4, 2003)
#03-07-30-006 - Info - MN4 (4T40-E) MN5 (4T45-E) Engineering Changes - (Mar 17, 2003)
#99-01-39-007B - Info - Automatic Air Conditioning Control Operation - (Mar 14, 2003)
#03-01-38-001 - Info - A/C Refrigerant System Sealer and A/C System Leak Detection Guidelines - (Mar 7, 2003)
#02-07-30-050 - Info - Engineering Changes to the Valve Body, Pressure Regulator Valve, 2-3 Accumulator Valve and Bore for 2002-2003 Model Year 4T45E Transaxles and Subsequent Overhaul Procedures Which Affect 1995-20 - (Nov 26, 2002)
#02-07-30-048 - Info - Pressure Control Solenoid Replacement for 4T65-E, 4T40-E and 4T45-E Transmission/Transmission - (Nov 11, 2002)
#02-06-03-012 - Proper Diagnostic Procedures for No Start, No Crank, Battery, Batteries, Generator, Gauges, SES, SIR, Brake, Security, Theft, ABS, Hot, DIC Messages, Lamp, Light, Battery and Generator Diag. Testing - (Oct 25, 2002)
#02-06-01-028 - Info - Engine Crankcase Flush - (Aug 9, 2002)
#02-00-89-008 - Info - Preliminary Information (PI) Text Available in Service Information (SI) - (Jul 19, 2002)
#02-08-98-003 - Info - Expandable Acoustic Foam (Two Component Sound Dampener) Usage with Collision Damage Repairs - (Jun 21, 2002)
#00-01-38-009B - Info - Refrigerant Dye Added to A/C System at Assembly Plant - (Jun 19, 2002)
#02-07-30-028 - Info - Automatic Transmission Serial Number and Site Code Locations - (Jun 13, 2002)
#02-09-41-001 - Info - DTCs B1001, B1271 or B1780 Set When Replacing/Reprogramming Other Modules - (May 24, 2002)
#02-06-01-008 - Information on a New Engine Preluber Tool - (Feb 27, 2002)
#01-03-10-011 - Info - Tire Sidewall Damage - (Dec 18, 2001)
#01-08-97-002 - Info - Programming the HomeLink Transmitter - (Nov 14, 2001)
#01-06-04-044 - Info - Test Guidelines for Use of Essential Tool J41413-200 Evaporative System Tester - (Nov 14, 2001)
#00-06-04-011A - Info - Evaporative Emissions DTC P0440, P0441, P0442, P0446 - (Oct 4, 2001)
#01-09-40-002 - Info - Seat Belt System Replacement Guidelines for Vehicles Involved in Collisions - (Jun 21, 2001)
#01-00-89-009 - Info - Replacement of Keys, Key Numbers and/or Security Chips - (May 8, 2001)
#01-07-30-016 - Info - Oil Pump Drive Shaft Assembly Inspection - (Apr 10, 2001)
#01-02-32-004 - Info - Guidelines for Use of Essential Tool J 44721 Power Steering System Analyzer - (Apr 9, 2001)
#01-00-89-008 - Info - Current CIPS Campaign Number to Previous DIvisional Campaign Number - (Apr 6, 2001)
#01-00-89-006 - Info - February, 2001 Bulletin Summary - (Mar 2, 2001)
#01-00-89-005 - Info - January, 2001 Bulletin Summary - (Feb 2, 2001)
#01-01-38-001 - Info - Air Conditioning Compressor Shaft Seal Replacement - (Jan 11, 2001)
#01-00-89-001 - Info - December, 2000 Bulletin Summary - (Jan 3, 2001)
#00-06-02-009 - Info - Water Pump Weep (Normal Condition) - (Dec 6, 2000)
#00-00-89-030 - Info - November, 2000 Bulletin Summary - (Dec 4, 2000)
#00-00-89-028 - Info - October. 2000 Bulletin Summary - (Nov 2, 2000)
#00-08-48-003 - Info - Eliminationof Short Method (Short Cut Method) for Stationary Glass Replacement - (Oct 27, 2000)
#00-00-90-001 - Info - The Importance of Chassis Lubrication - (Oct 24, 2000)
#00-00-89-009A - Information on 2001 French Label Installation Instructions - (Oct 9, 2000)
#00-00-89-024 - Info - September, 2000 Bulletin Summary - (Oct 6, 2000)
#00-01-38-007 - Info - Correct Diagnostic Procedure When Reviewing A/C Performance/Leak Suspected - (Sep 21, 2000)
#00-00-89-022 - Information - August, 2000 Bulletin Summary - (Sep 5, 2000)
#00-01-38-006 - Info - Essential Tool J 43600 ACR 2000 - (Aug 3, 2000)
#00-00-89-016 - Information - June, 2000 Bulletin Summary - (Jul 6, 2000)
#00-00-89-003 - Informational - January, 2000 Bulletin Summary - (Feb 23, 2000)
SERVICE MANUAL UPDATE
#02-08-47-001 - SMU - Revised DTCs B1000, B1004, B1007, B1009, B1013 - (Jul 18, 2002)
#02-03-08-006 - SMU - Revised Front Suspension Fastener Tightening Specifications - (May 22, 2002)
#02-06-04-011 - SMU - Revised DTC P0140 - (Mar 5, 2002)
#01-02-35-010 - SMU - Revised Lock Cylinder Replacement - (Nov 14, 2001)
TECHNICAL
#16-NA-383 - Information on Rough Idle, Crank No Start, Extended Crank or Misfire Due to Excessive Carbon on Top of Valves or Sticking Valves, Malfunction Indicator Light (MIL) Illuminated - DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 Set - (Jun 15, 2021)
#08-07-30-009C - HYDRA-MATIC Front Wheel Drive 4T80-E (MH1) Left Front Axle Seal Leak, Transmission Slips in Gear (Replace Third Clutch Housing with Revised Service Part) - (Feb 4, 2013)
#01-07-30-032E - Transmission Oil Leaking From Transmission Vent (Replace Transmission Case Cover (Channel Plate) Gasket) - (Sep 29, 2008)
#00-07-30-022D - No Reverse, Second Gear or Fourth Gear (Replace Reaction Sun Shell with More Robust Heat Treated Parts) - (Jun 10, 2008)
#08-07-30-027 - No Movement When Transmission is Shifted to Drive or Third - Normal Operation When Shifted to Second, First or Reverse (Replace Forward Sprag Assembly) - (Jun 4, 2008)
#07-06-01-023 - 60 Degree V6 Engine Oil Leak at Crankshaft Front Oil Seal (Use New Crankshaft Front Oil Seal Installer Tool EN-48869) - (Dec 5, 2007)
#05-06-01-019F - Engine Oil Leak at Crankshaft Rear Main Oil Seal (Install Revised Crankshaft Rear Main Oil Seal Using Revised Rear Main Seal Installer and Remover Tools) - (Oct 2, 2007)
#07-02-32-006 - Clunk Felt/Noise Heard from Steering Column, Steering Gear and/or Front of Vehicle During Turning Maneuver and/or Steering Wheel Rotation (Lubricate Intermediate Shaft (I-Shaft)) - (Aug 6, 2007)
#04-02-35-004F - Clunk Noise from Front of Vehicle During Turning Maneuver/Steering Wheel Rotation - (Jun 19, 2007)
#01-07-30-038D - Diagnostic Trouble Code (DTC) P0757 Set, Malfunction Indicator Lamp (MIL) Illuminated, Poor Performance of Transmission/Slipping (Clean Transmission Valve Body and Case Oil Passages of Debris) - (Sep 12, 2006)
#02-06-04-015A - Intermittent No Crank, No Start (Clean Battery Side Terminal Stripped Threads, Replace Battery Cable Bolt) - (Mar 7, 2006)
#04-07-30-028A - 4T65-E Automatic Transmission Fluid Leak from Reverse Servo Cover (Replace Reverse Servo Cover Seal) - (Jan 12, 2006)
#05-08-66-009 - Trunk Carpet is Damp or Wet (Install New Pressure Relief Valve) - (Dec 9, 2005)
#01-07-30-002E - MIL On, Transmission Stuck in Second or Third Gear, IPC Inoperative, DTCs P0740,P0753,P0758,P0785,P0787,P0973,P0976,P1860,P2761,P2764 and/or P2769 Set (Verify and Repair Source of Voltage Loss - (Sep 23, 2005)
#02-07-30-013E - Incorrect Transmission Shifts, Poor Engine Performance, Harsh 1-2 Upshifts, Slips 1st and Reverse, Torque Converter Clutch (TCC) Stuck Off/On, DTCs P0757, P0741, P0742, P0730, P0756 - (May 20, 2005)
#04-03-08-015B - Squeak Noise In Front End On Turns (Replace Strut Spring Seat) - (May 9, 2005)
#03-08-64-009B - Left Outside Breakaway Mirror Inoperative (Reset Adjustment Lever) - (Mar 7, 2005)
#01-03-10-009A - Plastic Wheel Nut Covers Missing and/or Loose (Replace Missing Covers and Add Sealant to All Covers) - (Jul 27, 2004)
#03-07-29-005B - Clunk/Creak Noise from Front End During Low Speed Turns or Maneuvers (Transfer Replacement Rear Transmission Mount Bushing to Side Transmission Mount) - (Jul 23, 2004)
#02-07-31-003B - Clutch Pedal Buzz or Vibration (Replace Clutch Actuator Pipe) - (Mar 10, 2004)
#03-08-67-009A - Sunroof Will Not Open or close Completely (Replace Sunroof Motor) - (Mar 8, 2004)
#03-07-30-021A - Neutral Flare and/or RPM Flare While In Drive, No 1-2 Upshift, Service Engine Soon (SES) Light Illuminated, Diagnostic Trouble Codes (DTCs) P1810, DTC P1815 Set (Reprogram the Powertrain Control Modul - (Nov 19, 2003)
#01-03-10-005C - Wheel Squeak (Install Wheel Cover Insulators) - (Oct 22, 2003)
#02-07-30-022B - Service Engine Soon (SES) Light On with DTCs P0716 and/or P0717, P0730, P0753, P0758, P1860, P1887 or other Misc. Transmission Trouble Codes Set (Repair Wiring at Transaxle Wiring Pass-thru Connector) - (Oct 20, 2003)
#03-08-59-003 - Right Front Speaker Rattle (Install Foam) - (Oct 13, 2003)
#03-08-64-011A - Mirror Vibrates at Highway Speeds (Align Insulator and Torque Nuts) - (Sep 25, 2003)
#03-08-63-002 - Carpet Wet on Drivers Side (Seal Sheet Metal Seam) - (Jul 22, 2003)
#02-02-32-012A - Rattle/Knock Noise When Turning While Driving Over Rough Roads (Replace the Power Steering Return Hose, Install Fluid Restrictor and Retainers) - (Jun 25, 2003)
#01-06-04-008D - Inaccurate or Erratic Fuel Gauge Reading, Fuel Pump Related Driveability Concerns (Install New Fuel Tank Sender) - (Apr 3, 2003)
#02-01-38-003 - Air Conditioning May Be Inoperative Or May Operate Intermittently, Engine Hesitation/Surge DTC P0530 (Lengthen Pressure Sensor Wiring Harness) - (Sep 10, 2002)
#02-06-04-044 - Service Engine Soon (SES) Light Illuminated, DTC P0440 Set (Replace Fuel Tank Evaporative Emissions Control System (EVAP) Vent Solenoid Harness) - (Aug 14, 2002)
#01-06-01-030A - Higher than Expected Engine Oil Consumption (Replace Rocker Arm Cover) - (Apr 24, 2002)
#02-06-01-001A - Drone Noise From Engine Area (Repalce Accessory Drive Belt) - (Feb 25, 2002)
#02-06-04-009 - Hesitation or Stumble on Throttle Application After Cold Start (Reprogram PCM) - (Feb 21, 2002)
#02-07-29-001 - Grinding/Rattle Type Noise Coming From Transmission (Diagnose and Perform Repair) - (Jan 28, 2002)
#01-08-58-005 - Wet Road Sizzle Noise from Rear of Vehicle (Install Wheelhouse Liners) - (Dec 4, 2001)
#01-06-02-012 - Water Pump Weep (Install Coolant Collector) - (Nov 30, 2001)
#01-08-65-001 - Fuel Filler Door Recessed Into Quarter Panel (Replace Fuel Filler Pocket) - (Nov 1, 2001)
#01-07-30-026 - TCC Surge/Chuggle/Slip at 72-96 km/h (45-60 mph) with Automatic Transmission 4T40E (Reprogram PCM) - (Aug 21, 2001)
#00-06-01-018A - Growl/Moan Noise During Sharp Left Turn (Modify Engine Mount Stamping) - (Jun 26, 2001)
#01-06-04-007A - MIL Indicator Illuminated, DTC P0442 Stored (Replace Fuel Sender to Tank O-Ring) - (Apr 11, 2001)
#01-06-01-004 - Hoot/Whistling at Start-Up during Cold Temp (Replace Idler Pulley Assembly) - (Jan 16, 2001)
ADVANCED SERVICE INFORMATION
#07-08-45-002 - Service Alert: Concerns With Aftermarket Fuses in GM Vehicles - (Sep 5, 2007)
#03-06-04-012A - Inspection of Related Wiring Harness Connections When Diagnosing Misc. DTCs, Intermittent Driveability Concerns, Hard Start, No Start, Incorrect Gauges, Inop I/C Systems, SES/4WD Lamps Illuminated - (Aug 10, 2005)
PRELIMINARY INFORMATION
#PIP5358B - Vehicle Noise Diagnosis and TAC Requests For Assistance With Noise Related Complaints - (Jun 1, 2022)
#PIP4723F - Website for AFIT, TPM, GR8, MIT, PICO Scope and VDR Updates - (Jan 14, 2022)
#PIP5628E - Diagnostic Aids for Engine Misfire/rough running with DTC p0300-p0308 and/or DTC p050D. - (Dec 14, 2021)
#PIT4720E - Odometer Servicing When The Odometer Cannot Be Set To The Actual Mileage - (Nov 1, 2021)
#PIP5540J - Diagnostic Tip: Poor Engine Performance Or CEL On In Cold Ambient Temperatures On Vehicles Equipped With Turbocharged Gasoline Engines May Set One Or More Of The Following DTCs P0299 P2227 - (Oct 6, 2021)
#PIT3099U - Concerns or Questions Regarding Installation of Dealer Installed Accessories - (Aug 11, 2021)
#PIP5640A - Avoiding Torque Converter Or Crankshaft Damage While Diagnosing Noise Concerns Do Not Separate The Torque Converter From the Flex Plate - (Apr 12, 2021)
#PIC6346A - Photographing Various Vehicle Concerns and Submitting Them to the GM Technical Assistance Center (TAC) - (Jan 20, 2021)
#PIP5226D - Needle Bearings Found In The Oil Pan During An Oil Change - (Jul 27, 2020)
#PIT5099E - AC Blows Warm or Poor Performance - (Jul 27, 2020)
#PIC5453D - Handling Requests For Modifications To Permanently Import / Export Vehicles Between The US And Canada - (Jul 22, 2020)
#PIP5601A - Vehicle Vibration Diagnosis and TAC Requests For Assistance With Vibration Related Complaints - (Sep 19, 2019)
#PIC3100G - Verifying Odometer Accuracy - (Mar 6, 2019)
#PIT5389F - Diagnostic Tip: Unable To Connect To OnStar Or Connects Failed To Voice - (Jan 9, 2019)
#PIC4609A - No communication With VCIM After TIS2WEB Programming - (Jan 2, 2019)
#PIC6107A - Requirements For OnStar Over The Air Programming And Updates - (Nov 20, 2018)
#PIT5399A - Diagnostic Tip: Apple Device Connectivity Issues due to USB Cord Concern - (May 23, 2018)
#PIC4935F - Normal Characteristic - OnStar Power Consumption - (Feb 24, 2017)
#PIC4801H - Diagnostic Tip - OnStar Turn By Turn /TBT Feature Inoperative - (Feb 20, 2017)
#PIC3278G - OnStar- Unwanted Or Phantom Phone Calls - (Feb 20, 2017)
#PI1394A - Engine Repair Tip for Installation of Pistons - (Aug 29, 2016)
#PIP5094A - Prior To Any Circuit Testing - (Jun 14, 2016)
#PIP3140G - Abnormal Noise And Or Vibration While Driving Due To Non-GM Aftermarket Accessory - (May 10, 2016)
#PIP5232C - Premature Catalytic Converter Failures - (Mar 4, 2016)
#PIT4943D - EVAP Emissions Small Leak Diagnosis (DTC P0442) - (Dec 9, 2015)
#PIP5325 - How to Identify Factory or Aftermarket CNG, LPG, Bi-Fuel Systems - (Sep 28, 2015)
#PIC4310L - Diagnostic Tip: Unable To Connect Or Use Hands Free Calling Or No Data On The Call (Failed To Voice) - (Apr 17, 2015)
#PIT4864F - Information On Requests To Add OnStar Bluetooth Option - (Mar 4, 2014)
#PIC3011H - OnStar Voice Recognition Operation Issues - (Feb 26, 2014)
#PIC5913 - Diagnostic Tip - B1001 With SIR MIL And/Or SVS MIL And/Or Locked Radio - (Sep 19, 2013)
#PIC3718E - Gen6 OnStar With Current DTC U1500 - (Dec 13, 2012)
#PIT3173C - Information On Testing Centers for Fluid Contamination Analysis - (Dec 12, 2012)
#PIP4934A - PQC Restricted Parts Control Order Number - (Jul 26, 2012)
#PIC5622 - OnStar Demo Message With OnStar Blue Button Press - (Jul 18, 2012)
#PIP4997 - Vehicle Can Not Communicate With The State Or Provincial Emissions Testing Computer - (Jul 18, 2012)
#PIC5568 - Intermittent MP3 Player / iPod Inop When Vehicle First Started Or Radio Switches To USB Source Unwanted After A Few Minutes Of Driving - (Oct 17, 2011)
#PIP4931 - Questions About Recommended Fluids, Additives, And Service Materials - (Jul 26, 2011)
#PI0135A - Improperly Formatted SI Screen Characters - (Jun 17, 2011)
#PIP4753 - Supplement To Upper Engine And Fuel Injector Cleaner Label - (Dec 11, 2009)
#PIP3144C - Poor Acceleration From A Stop Or Detonation In Gear At A Stop - keywords DTC low MIL ping - (Jun 12, 2009)
#PIT3477A - Tech 2 Displays asterik For The Left Front Wheel Speed Sensor - (May 8, 2009)
#PIC4820A - SWC Operation After OnStar ADT Upgrade - keywords call calling control inoperative steering wheel - (Aug 1, 2008)
#PIC4574B - Intermittent, Current or History DTC B2476 in Onstar GEN 6 or 7 VCIM - keywords blue button call communication data digital information keypad led OPC operation red - (May 30, 2008)
#PIT4636 - GM Accessories Wheel Appearance Standards - keywords accessory aesthetics blister chrome ding dent dust peel rim wheel - (May 1, 2008)
#PIC4564A - Handsfree Calling Inop With Demo Message On OnStar Keypress - keywords 05-08-46-006N blue button communication digital disabled message no OPC operation vs3bgen6 vs3bgen7 - (Apr 10, 2008)
#PIC4798 - Class 2 Platform Battery Drain Diagnosis Purpose - keywords accessory aftermarket generator low operation regulator volt voltage - (Mar 3, 2008)
#PIC4615 - ABS Pump Running When Not Needed - keywords unwanted - (Sep 18, 2007)
#PIP4099 - No Power Steering Assist Shortly After Engine Ot Intake Camshaft Replacement - keywords adapter bushing damaged drive effort hard hex inoperative insert loose performance poor sleeve - (Apr 9, 2007)
#PIP4066 - Dexron VI Fluid Usage - keywords leak seal slip - (Mar 1, 2007)
#PIP3946 - Service Part Pump Cover Identification - keywords fluid leak pressure seal - (Oct 18, 2006)
#PIT4105 - Remote Keyless Entry Interference; Use of J43241 Fob Tester - (Aug 22, 2006)
#PIP3894 - 4T65E Whine Noise Park/Neutral - keywords bearing drive sprocket support - (Aug 17, 2006)
#PIP3842 - Transmission Case or Channel Plate Replacement - keywords bolt cover thread - (Jun 16, 2006)
#PIP3253B - No Movement Drive or Reverse - keywords 4T40E 4T45E cold converter delay engage fluid forward P0741 P0742 slip TCC pressure valve - (May 24, 2006)
#PIP3669A - M86 M94 Transmission Information to Disassemble Third Fourth and Fifth Gear - (May 23, 2006)
#PIT3418B - SPS Programming Concerns - keywords cluster communication DDM Door EBCM EBTCM engine gate HVAC IPC lift LGM module PCM PDM program SDM TBCM - (May 2, 2006)
#PIP3696 - Service VME - Use Correct Engine Oil Drain Plug - (Jan 27, 2006)
#PIP3537 - Crank, No Start Due to Low Compression after Cylinder Head Repairs - keywords engine induced job machine mechnical shop - (Sep 8, 2005)
#PIP3398 - Check Engine Light May Flash Momentarily After Key is Turned Off - keywords CEL display DTC ignition instrument intermittent IPC lamp MIL no panel PCM SES - (Apr 13, 2005)
#PIC3481A - Cruise Control Shuts Off When the Hazards Are Switched On - keywords bulb CHMSL inoperative light lamp stop switch T43 - (Apr 8, 2005)
#PIP3321A - 2001-2002 Cavalier and Sunfire - Fuel Tank is Hard to Fill - kw control driveability fuel gas hard no performance - (Feb 8, 2005)
#PIC3189A - Crank, No Start, Low or No Fuel Pressure - kw C200 connector crimp 2.2 2.4 L61 LD9 LN2 power pump stall terminal - (Nov 12, 2004)
#PIT3154 - All GM Vehicles Using Class 2 Communications Diagnostic Strategy for DTC U1000 or U1255 - kw BCM code EBTCM radio RIM - (Sep 10, 2004)
#PI01604A - 4T40E , 4T45E Change in Appearance of Forward , Second and Reverse Clutch Wave Plate - kw automatic black first fourth forward shift transmission - (Mar 25, 2004)
#PI00822C - 4L60E , 4L65E No 2nd , No 4th and No Reverse - automatic fourth second shift transmission - (Feb 20, 2004)
#PI01163 - Service VME - Transflow Transmission Cooling System Service Tool J45096 Optional Heater Blanket - 3T40 372LE 3L30 3T40 4L30E 4L60E 4L65E 4L80E 4L85E 4T40E 4T45E 4T60E 4T65E 4T80E 5L40E automatic fluid - (Jun 10, 2003)
#PI00314A - Grinding / Rattle Type Noise from Manual Transmission M86 M94 - 5sp first fluid gear information lubrication plug second shift vibration - (May 28, 2003)
#PI00903 - 2.2L LN2 Rough Run or Idle Possible P0300, P0301 After Engine or Cylinder Head Replacement - (Mar 5, 2003)
#PI00408A - 4T40E DTC P0753 P0758 P1860 ERLS Fuse Blown - (Nov 21, 2002)
WARRANTY ADMINISTRATION
#17-NA-073 - Warranty Administration - Field Action Courtesy Transportation Policy - (Sep 18, 2019)
#03-00-89-003A - GM Goodwrench Limited Lifetime Service Guarantee - (Jun 24, 2008)
#00-00-89-015B - Warranty Administration - Repair Order (RO) Documentation - (Jan 18, 2008)
#07-00-89-043 - Warranty Admin. - Use of Parts and Components (Including Control Module Calibrations) Not Issued Through General Motors - (Aug 23, 2007)
#06-06-04-057 - Warranty Admin. - Revised Mass Air Flow Core Return Requirements - (Oct 24, 2006)
#06-00-89-019A - GM Product Recall Campaign Follow Up Post Card - (May 30, 2006)
#02-06-04-057E - Warranty Admin. - Labor Operation Assignments for All Control Module Reprogramming - (Mar 2, 2006)
#02-00-89-006C - Warranty Admin. - New Add Time for Labor Operation L2300 - Converter, Oxidation Catalytic-Replace - (Dec 22, 2005)
#04-03-07-002A - Warranty Admin. - New Alignment Procedure for Labor Operation Numbers E2020 and E2000 - (Nov 10, 2004)
#01-00-89-015A - Warranty Admin. - Dealer Installed Regular Production Options (RPO) and Regular Production Accessories (RPA) - (Aug 3, 2004)
#04-00-89-029 - Warranty Admin. - Changes to General Motors Vehicle Inquiry System (GMVIS) - (Jul 27, 2004)
#04-03-08-010 - Warranty Admin. - Changes to Labor Time Guide Relating to Front Suspension Labor Operations/Components - (Jun 14, 2004)
#04-00-89-011 - Warranty Administration - Part and Accessory Replacement Policy - (Mar 29, 2004)
#02-00-89-005A - Warranty Admin. - Dealer Disclosure Requirements - (Feb 5, 2004)
#03-00-89-027 - Warranty Admin. - Sublet Administrative Allowance (Coverage: S) Labor Operations - (Sep 19, 2003)
#02-00-89-004B - Warranty Admin. - Courtesy Transportation Program - (Apr 29, 2003)
#02-00-89-013 - Warranty Admin. - Claim Procedures for Warrantable Electronic Failures on Vehicles Sold As Certified Used Vehicles or Certified Pre-Owned Vehicles - (Jul 24, 2002)
#02-00-89-009 - Warranty Admin. - Revised Empowerment Level-Authorization Code E - (Jul 19, 2002)
#01-00-89-013 - Warranty Admin. - Correct Use of Labor Operation R4490, RKE Transmitter, Replace - (Sep 17, 2001)
#00-00-89-031 - Warranty Admin. - January 1, 2001 Labor Time Guide Updates - (Dec 18, 2000)
#00-00-89-029 - Warranty Admin. - December, 2000 Labor TIme Guide Updates - (Nov 13, 2000)
#00-00-89-025 - Warranty Admin. - November, 2000 Labor Time Guide Updates - (Oct 17, 2000)
#00-00-89-023 - Warranty Admin. - October, 2000 Labor Time Guide Updates - (Sep 19, 2000)
#00-00-89-021 - Warranty Admin. - Cross-line Warranty - (Aug 17, 2000)
#00-00-89-019 - Warranty Admin. - New Electrical Relay Labor Operation Numbers - (Aug 10, 2000)
#00-00-89-017 - Warranty Administation - August, 2000 Labor Time Guide Updates - (Jul 12, 2000)
#00-00-89-004 - Warranty Admin - April, 2000 Labor Time Guide Updates - (Feb 23, 2000)
SERVICE MANUAL
PREFACE
Preface
Introduction
Caution
Title Page
Error and Suggestion Reporting
Cautions and Notices
Introduction
Definition of Caution, Notice, and Important
ABS Component Handling Caution
Batteries Produce Explosive Gases Caution
Battery Disconnect Caution
Brake Dust Caution
Brake Fluid Irritant Caution
Clutch Dust Caution
Electric Coolant Fan Caution
Express Window Down Caution
Fuel and Evaporative Emission Pipe Caution
Fuel Gauge Leak Caution
Fuel Pipe Fitting Caution
Fuel Storage Caution
Gasoline/Gasoline Vapors Caution
Glass and Sheet Metal Handling Caution
Halogen Bulb Caution
Lower O-Ring Removal Caution
Moving Parts and Hot Surfaces Caution
Relieving Fuel Pressure Caution
Road Test Caution
Safety Glasses and Compressed Air Caution
Safety Goggles and Fuel Caution
SIR Caution
SIR Deployed Inflator Modules Are Hot Caution
SIR Handling Caution
SIR Inflatable Module Deployment Outside Vehicle Caution
SIR Inflator Module Disposal Caution
SIR Inflator Module Handling and Storage Caution
SIR Special Tool Caution
Vehicle Lifting Caution
Window Retention Caution
Work Stall Test Caution
Brake Fluid Damage to Electrical Connections Notice
Brake Fluid Effects on Paint and Electrical Components Notice
Component Fastener Tightening Notice
Emission Modification Notice
Engine Emission Notice
Excessive Force and Oxygen Sensor Notice
Fastener Notice
Fuel Pressure Notice
Fuel Tank Strap Fastener Notice
Handling Electrostatic Discharge Sensitive Parts Notice
Handling Idle Air Control Valve Notice
Heated Oxygen and Oxygen Sensor Notice
Ignition OFF When Disconnecting Battery Notice
Installing Hoses without Twists or Bends Notice
J 35616-A Connector Test Adapter Kit Notice
Latched DTC B1018, B1024 Notice (SDM-RSD)
Nylon Fuel Lines Notice
Powertrain Control Module and Electrostatic Discharge Notice
Power Steering Hose Disconnected Notice
Single Cylinder Flooding Notice
Steering Wheel in the Full Turn Position Notice
Suspension Spring Handling Notice
Test Lamp to Ignition Control Module Circuit Connector Notice
Test Probe Notice
GENERAL INFORMATION
General Information
Introduction
US English/Metric Conversion
Decimal and Metric Equivalents
Arrows and Symbols
Special Tools Ordering Information
Customer Concern Verification Sheets
Training
Vehicle Identification
VIN Derivative
Vehicle Certification Label
Tire Placard
Engine ID and VIN Derivative Location
Engine and Transmission Usage
Transmission ID and VIN Derivative Location (3T40)
Transmission ID and VIN Derivative Location (4T40E)
Service Part Identification Label
RPO Code List
Fasteners
Thread Inserts
Abbreviations and Meanings
Registered and Non-Registered Trademarks
Key and Lock Cylinder Coding
Lifting and Jacking the Vehicle
Strategy Based Diagnosis
Special Tools and Equipment
Special Tools
Maintenance and Lubrication
Maintenance
Maintenance Schedule
Maintenance Schedule - Short Trip/City
Maintenance Schedule - Long Trip/Highway
Explanation of Scheduled Services
Owner Checks and Services
Periodic Maintenance Inspection
Specifications
Approximate Fluid Capacities
Fluid and Lubricant Recommendations
Tire Inflation Pressure Specifications
Maintenance Items
Vibration Diagnosis and Correction
Description and Operation
Vibration Theory and Terminology
Electronic Vibration Analyzer (EVA) Description and Operation
Vibrate Software Description and Operation
Reed Tachometer Description
Diagnostic Information and Procedures
Vibration Diagnosis, Starting Point, and Correction
Vibration Analysis - Road Testing
Component Rotational Speed Calculation
Vibration Analysis - Tire and Wheel
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Engine Order Classification
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms - Vibration Diagnosis and Correction
Vehicle-to-Vehicle Diagnostic Comparison
Tire and Wheel Inspection
Tire and Wheel Assembly Runout Measurement - On-Vehicle
Tire and Wheel Assembly Runout Measurement - Off Vehicle
Brake Rotor/Drum Balance Inspection
Hub/Axle Flange and Wheel Stud Runout Inspection
Tire and Wheel Assembly Isolation Test
Repair Instructions
Tire and Wheel Assembly Balancing - Off Vehicle
Tire and Wheel Assembly Balancing - On-Vehicle
Tire-to-Wheel Match-Mounting (Vectoring)
Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Specifications
Tire and Wheel Runout Specifications
Special Tools and Equipment
Special Tools and Equipment
HVAC
Heating, Ventilation and Air Conditioning
Diagnostic Information and Procedures
Diagnostic Starting Point - Heating, Ventilation and Air Conditioning
Leak Testing
Air Conditioning (A/C) System Performance Test
Air Conditioning (A/C) Diagnostics - Pressure Zone A
Air Conditioning (A/C) Diagnostics - Pressure Zone B
Air Conditioning (A/C) Diagnostics - Pressure Zone C
Air Conditioning (A/C) Diagnostics - Pressure Zone D
Defrosting Insufficient
Heating Performance Diagnostic
Noise Diagnosis - Blower Motor
Noise Diagnosis - Air Conditioning (A/C) System
Odor Diagnosis
Repair Instructions
Odor Correction
Refrigerant Recovery and Recharging
Air Conditioning Compressor Replacement (LN2)
Air Conditioning Compressor Replacement (LD9)
Compressor Clutch Plate and Hub Assembly Removal (V5 - Direct Mount)
Compressor Clutch Plate and Hub Assembly Removal (V5 - Conventional Mount)
Clutch Rotor and Bearing Removal (V5 - Direct Mount)
Clutch Rotor and Bearing Removal (V5 - Conventional Mount)
Air Conditioning Clutch Coil Removal (V5 - Conventional Mount)
Air Conditioning Clutch Coil Removal (V5 - Direct Mount)
Compressor Control Valve Assembly Removal (V5 - Direct Mount)
Compressor Control Valve Assembly Removal (V5 - Conventional Mount)
Air Conditioning Compressor Pressure Relief Valve Removal (V5 - Direct Mount)
Air Conditioning Compressor Pressure Relief Valve Removal (V5 - Conventional Mount)
Compressor Control Switches Removal (V5 - Conventional Mount)
Compressor Control Valve Assembly Install (V5 - Direct Mount)
Compressor Control Valve Assembly Install (V5 - Conventional Mount)
Compressor Clutch Plate/Hub Assembly Install (V5 - Conventional Mount)
Compressor Clutch Plate/Hub Assembly Install (V5 - Direct Mount)
Clutch Rotor and/or Bearing Install (V5 - Direct Mount)
Clutch Rotor and/or Bearing Install (V5 - Conventional Mount)
Air Conditioning Clutch Coil Installation (V5 - Direct Mount)
Air Conditioning Clutch Coil Installation (V5 - Conventional Mount)
Compressor Pressure Relief Valve Installation (V5 - Direct Mount)
Compressor Pressure Relief Valve Installation (V5 - Conventional Mount)
Compressor Control Switches Install (V5 - Conventional Mount)
Air Conditioning Compressor Leak Testing (V5 - Conventional Mount)
Air Conditioning Compressor Leak Testing (V5)
Air Conditioning Compressor Bracket Replacement
Air Conditioning O-Ring Seal Replacement
Air Conditioning Compressor Hose Replacement (2.2L(LN2))
Air Conditioning Compressor Hose Replacement (LD9)
Air Conditioning Evaporator Tube Replacement
Accumulator Tube Replacement
Air Conditioning Evaporator Thermal Expansion Valve Screen Replacement
Air Conditioning Refrigerant Filter Replacement
Expansion (Orifice) Tube Replacement
Air Conditioning Compressor Relay Replacement
Service Ports Replacement
Air Conditioning Refrigerant Pressure Sensor Replacement
Air Conditioning Condenser Replacement
Air Conditioning Accumulator Replacement
Air Conditioning and Heater Module Assembly Removal and Installation
Air Conditioning Evaporator Core Replacement
Blower Motor Relay Replacement
Blower Motor Resistor Assembly Replacement
Blower Motor Replacement
Air Distributor Duct Replacement (Chevrolet)
Air Distributor Duct Replacement (Pontiac)
Instrument Panel Air Deflector Replacement (Chevrolet)
Floor Air Outlet Replacement
Rear Floor Air Outlet Replacement
Defroster Air Outlet Duct Replacement (Pontiac)
Defroster Air Outlet Duct Replacement (Chevrolet)
Air Outlet Duct Replacement - Right Defogger (Chevrolet)
Air Outlet Duct Replacement - Right Defogger (Pontiac)
Air Outlet Duct Replacement - Left Defogger (Chevrolet)
Air Outlet Duct Replacement - Left Defogger (Pontiac)
Vacuum Tank Replacement
Vacuum Hose Harness Replacement
Air Temperature Door Replacement
Defroster Door Replacement
Mode Door Replacement
Recirculation Door Replacement
Heater Hoses Replacement (2.4L)
Heater Hoses Replacement (2.2L (LN2))
Heater Pipes Replacement (2.2L (LN2))
Coolant Bypass Valve Replacement
Heater Core Replacement
Specifications
Fastener Specifications
Refrigerant System Specifications
Special Tools and Equipment
Special Tools
HVAC Systems - Manual
Description and Operation
Air Delivery Description and Operation
Air Temperature Description and Operation
Component Locator
HVAC Component Views
HVAC Connector End Views
Diagnostic Information and Procedures
Diagnostic System Check - HVAC Systems - Manual
Scan Tool Output Controls
Scan Tool Data List
Scan Tool Data Definitions
Diagnostic Trouble Code (DTC) List
DTC P0530
Symptoms - HVAC Systems - Manual
HVAC Compressor Clutch Does Not Engage
HVAC Compressor Clutch Does Not Disengage
Blower Motor Always On
Blower Motor Inoperative
Blower Motor Malfunction
Too Hot in Vehicle
Too Cold in Vehicle
Air Delivery Improper
Vacuum Control System Diagnostic
Repair Instructions
Heater and Air Conditioning Control Replacement (Pontiac)
Heater and Air Conditioning Control Replacement (Chevrolet)
HVAC Control Lamp Bulb Replacement
Blower Motor Switch Replacement
Temperature Control Cable Replacement (Chevrolet)
Temperature Control Cable Replacement (Pontiac)
Temperature Valve Actuator Replacement
Defroster Valve Actuator Replacement
Mode Valve Actuator Replacement
Air Inlet Valve Actuator Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
HVAC Schematics
Special Tools and Equipment
Special Tools
STEERING
Power Steering System
Description and Operation
Power Steering System Description and Operation (w/o Electro-Hydraulic Steering)
Component Locator
Power Steering Pump Disassembled View (Direct Drive pump)
Power Steering Pump Disassembled View (CB Series Pump)
Power Steering Rack and Pinion Gear Disassembled View
Diagnostic Information and Procedures
Diagnostic Starting Point - Power Steering System (w/o Electro-Hydraulic Steering)
Symptoms - Power Steering System
Power Steering System Test
Power Steering Fluid Leaks
Rattle, Clunk, Pop or Shudder Noise from the Power Steering System
Whine or Growl Noise from the Power Steering System
Steering Effort Hard in One or Both Directions
Steering Effort Too Easy in One or Both Directions
Repair Instructions
Power Steering System Bleeding
Checking and Adding Power Steering Fluid
Power Steering System Flushing
Power Steering Pump Pulley Replacement
Power Steering Pump Replacement (2.2L)
Power Steering Pump Replacement (2.4L)
Power Steering Fluid Reservoir Replacement - Off Vehicle (CB Series)
Power Steering Pump Flow Control Valve Replacement - Off Vehicle
Steering Linkage Outer Tie Rod Replacement
Steering Gear Boot Replacement
Power Steering Pressure Pipe/Hose Replacement (Pipe)
Power Steering Pressure Pipe/Hose Replacement (2.2L)
Power Steering Pressure Pipe/Hose Replacement (2.4L (LD9))
Power Steering Return Hose Replacement (2.4L (LD9))
Power Steering Return Hose Replacement (2.2L L61)
Steering Gear Replacement (Automatic Transmission)
Steering Gear Replacement (Manual Transmission)
Steering Gear Rack Bearing Preload Adjustment - Off Vehicle
Steering Gear Boot and Breather Tube Replacement - Off Vehicle
Steering Linkage Inner Tie Rod Replacement - Off Vehicle
Steering Gear Cylinder Pipe Assembly and Seals Replacement - Off Vehicle
Steering Gear Stub Shaft Seal and Bearing Replacement
Specifications
Fastener Specifications
Power Steering Pump Specifications
Special Tools and Equipment
Special Tools
Steering Wheel and Column - Standard
Description and Operation
Steering Wheel and Column - Standard Description and Operation
Component Locator
Steering Column Disassembled View
Diagnostic Information and Procedures
Diagnostic Starting Point - Steering Column
Symptoms - Steering Wheel and Column - Standard
Lock System Does Not Unlock
Lock System Does Not Lock
Lock System Sticks in Start
Ignition Key Cannot Be Removed from the Ignition Lock Cylinder
Ignition Key Cannot Turn or Sticks in Any Position
Noise in Steering Column
Looseness in Steering Column
Repair Instructions
Steering Column Accident Damage Inspection - Off Vehicle
Steering Column Trim Covers Replacement - On Vehicle
Ignition Switch Replacement - On Vehicle
Ignition Lock Cylinder Replacement - On Vehicle (With Key)
Ignition Lock Cylinder Replacement - On Vehicle (Without Key)
Multifunction, Turn Signal, and Hazard Switch Replacement - On Vehicle
Windshield Wiper and Washer Switch Replacement - On Vehicle
Steering Wheel Replacement
Intermediate Steering Shaft Replacement
Intermediate Steering Shaft Seal Replacement
Steering Column Replacement
Inflatable Restraint Steering Wheel Module Coil Disassemble - Off Vehicle
Inflatable Restraint Steering Wheel Module Coil Assemble - Off Vehicle
Lock Housing Assembly - Disassemble - Off Vehicle
Lock Housing Assembly - Assemble - Off Vehicle
Ignition Switch Assembly - Disassemble - Off Vehicle
Ignition Switch Assembly - Assemble - Off Vehicle
Turn Signal Cancel Cam and Bearing Thrust Washer - Disassemble - Off Vehicle
Turn Signal Cancel Cam and Bearing Thrust Washer - Assemble - Off Vehicle
Steering Column Jacket - Disassemble - Off Vehicle
Steering Column Jacket - Assemble - Off Vehicle
Inflatable Restraint Coil Centering - Off Vehicle (Column Shift And Floor Shift)
Steering Shaft, Lower Bearing, and Jacket - Disassemble - Off Vehicle
Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Steering Wheel and Column - Tilt
Description and Operation
Steering Wheel and Column - Tilt Description and Operation
Component Locator
Steering Column Disassembled View (Tilt Column)
Diagnostic Information and Procedures
Diagnostic Starting Point - Steering Column
Symptoms - Steering Wheel and Column - Tilt
Lock System Does Not Unlock
Lock System Does Not Lock
Lock System Sticks in Start
Ignition Key Cannot Be Removed from the Ignition Lock Cylinder
Ignition Key Cannot Turn or Sticks in Any Position
Noise in Steering Column
Looseness in Steering Column
Steering Column Tilt Function Inoperative
Repair Instructions
Steering Column Accident Damage Inspection - Off Vehicle
Steering Column Trim Covers Replacement - On Vehicle
Ignition Switch Replacement - On Vehicle
Ignition Lock Cylinder Replacement - On Vehicle (With Key)
Ignition Lock Cylinder Replacement - On Vehicle (Without Key)
Multifunction, Turn Signal, and Hazard Switch Replacement - On Vehicle
Windshield Wiper and Washer Switch Replacement - On Vehicle
Tilt Lever Replacement - On Vehicle
Steering Wheel Replacement
Intermediate Steering Shaft Seal Replacement
Intermediate Steering Shaft Replacement
Steering Column Tilt Spring Replacement
Steering Column Replacement
Inflatable Restraint Steering Wheel Module Coil Disassemble - Off Vehicle
Inflatable Restraint Steering Wheel Module Coil Assemble - Off Vehicle
Ignition Switch Assembly - Disassemble - Off Vehicle
Ignition Switch Assembly - Assemble - Off Vehicle
Tilt Spring - Disassemble - Off Vehicle
Tilt Spring - Assemble - Off Vehicle
Steering Column Tilt Head Housing - Disassemble - Off Vehicle
Steering Column Tilt Head Housing - Assemble - Off Vehicle
Steering Column Jacket - Disassemble - Off Vehicle
Steering Column Jacket - Assemble - Off Vehicle
Lock Housing Assembly - Disassemble - Off Vehicle
Lock Housing Assembly - Assemble - Off Vehicle
Steering Shaft, Lower Bearing, and Jacket - Disassemble - Off Vehicle (Tilt)
Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle (Tilt)
Inflatable Restraint Coil Centering - Off Vehicle (Column Shift And Floor Shift)
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
SUSPENSION
Suspension General Diagnosis
Diagnostic Information and Procedures
Diagnostic Starting Point - Suspension General Diagnosis
Symptoms - Suspension General Diagnosis
Ride Diagnosis - Too Soft
Ride Diagnosis - Too Hard
Vehicle Leads/Pulls
Body Leans or Sways in Corners
Suspension Bottoms
Torque Steer
Memory Steer
Poor Directional Stability
Tire Hop or Poor Handling
Noise Diagnosis - Front Suspension
Noise Diagnosis - Rear Suspension
Ball Joint Inspection
Suspension Strut and Shock Absorber Testing - On Vehicle
Wheel Bearings Diagnosis
Trim Height Inspection
Specifications
Trim Height Specifications
Special Tools and Equipment
Special Tools
Wheel Alignment
Description and Operation
Caster Description
Camber Description
Toe Description
Thrust Angles Description
Lead/Pull Description
Torque Steer Description
Memory Steer Description
Wander Description
Scrub Radius Description
Repair Instructions
Wheel Alignment Measurement
Front Caster Adjustment
Front Camber Adjustment
Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Specifications
Wheel Alignment Specifications
Fastener Specifications
Front Suspension
Description and Operation
General Description (Strut)
Repair Instructions
Front Suspension Support Brace Replacement
Front Suspension Crossmember Replacement
Stabilizer Shaft Replacement
Stabilizer Shaft Link Replacement
Stabilizer Shaft Insulator Replacement
Lower Control Arm Ball Joint Replacement
Front Wheel Bearing and Hub Replacement
Steering Knuckle Replacement
Lower Control Arm Replacement
Front Lower Control Arm Bushing Replacement
Wheel Stud Replacement
Strut and Knuckle Scribing
Strut Assembly Removal and Installation
Suspension Strut Disposal
Strut, Strut Component, or Spring Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Rear Suspension
Description and Operation
Rear Suspension Description and Operation
Repair Instructions
Rear Wheel Bearing and Hub Replacement
Shock Absorber Replacement
Shock Absorber Disposal
Rear Axle Replacement
Control Arm Bushing Replacement
Wheel Stud Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Tires and Wheels
Description and Operation
General Description
Tread Wear Indicators Description
Metric Wheel Nuts and Bolts Description
Tire Inflation Description
All Seasons Tires Description
P-Metric Sized Tires Description
Replacement Wheels Description
Steel Wheel Repair Description
Diagnostic Information and Procedures
Tire Diagnosis - Irregular or Premature Wear
Tire Diagnosis - Waddle Complaint
Wheel Mounting Surface Check
Radial Tire Lead/Pull Correction
Repair Instructions
Aluminum Wheel Porosity Repair
Aluminum Wheel Refinishing
Tire and Wheel Removal and Installation
Tire Repair
Tire Dismounting and Mounting
Tire Rotation
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
DRIVELINE/AXLE
Wheel Drive Shafts
Component Locator
Wheel Drive Shafts Disassembled Views (Halfshaft Assembly)
Wheel Drive Shafts Disassembled Views (Halfshaft Assembly)
Diagnostic Information and Procedures
Click Noise In Turns
Clunk When Accelerating from Coast
Shudder or Vibration During Acceleration
Repair Instructions
Wheel Drive Shaft Replacement
Wheel Drive Shaft Inner Joint and Boot Replacement (Free Motion)
Wheel Drive Shaft Inner Joint and Boot Replacement (Trilobal)
Wheel Drive Shaft Outer Joint and Boot Replacement (Drive Shaft Bar Diameter 24 MM)
Wheel Drive Shaft Outer Joint and Boot Replacement (Drive Shaft Bar Diameter 27 MM)
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
BRAKES
Hydraulic Brakes
Description and Operation
Brake Fluid and Brake Fluid Handling
Brake Warning System Description and Operation
Hydraulic Brake System Description and Operation
Brake Assist System Description and Operation
Component Locator
Hydraulic Brake Component Views
Hydraulic Brake Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Hydraulic Brakes
Diagnostic System Check - Hydraulic Brakes
Scan Tool Data List
Scan Tool Data Definitions
Diagnostic Trouble Code (DTC) List
DTC B0005
DTC C0267
Symptoms - Hydraulic Brakes
Brake Warning Indicator Always On
Brake Warning Indicator Inoperative
Brake Pulsation
Brake System Noise
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Drum Brake System Diagnosis
Hydraulic Brake System Diagnosis
Brake Assist System Diagnosis
Brake System Vehicle Road Test
Brake Pedal Travel Measurement and Inspection
Brake System Vacuum Source Test
Brake System External Leak Inspection
Brake System Internal Leak Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Brake Pedal Pushrod Inspection
Repair Instructions
Brake Master Cylinder Reservoir Filling
Brake Master Cylinder Reservoir Replacement
Brake Master Cylinder Replacement
Brake Master Cylinder Overhaul
Brake Master Cylinder Bench Bleeding
Brake Fluid Level Indicator Switch Replacement
Brake Pedal Assembly Replacement
Brake Pipe Replacement
Front Brake Hose Replacement
Rear Brake Hose Replacement
Hydraulic Brake System Bleeding (Pressure)
Hydraulic Brake System Bleeding (Manual)
Hydraulic Brake System Flushing
Power Vacuum Brake Booster Replacement
Power Brake Booster Vacuum Check Valve and Hose Replacement
Stop Lamp Switch Replacement
Stop Lamp Switch Adjustment
Specifications
Fastener Specifications
Brake Component Specifications
Brake System Specifications
Schematic and Routing Diagrams
Brake Warning System Schematics
Special Tools and Equipment
Special Tools
Disc Brakes
Description and Operation
Disc Brake System Description and Operation
Diagnostic Information and Procedures
Diagnostic Starting Point - Disc Brakes
Brake Rotor Thickness Measurement
Brake Rotor Surface and Wear Inspection
Brake Pad Inspection
Disc Brake Mounting and Hardware Inspection
Repair Instructions
Disc Brake Pads Replacement
Brake Pad and Rotor Burnishing
Brake Caliper Replacement
Brake Caliper Inspection
Brake Caliper Overhaul
Disc Brake Hardware Replacement
Brake Caliper Bracket Replacement
Brake Rotor Replacement
Brake Rotor Refinishing
Specifications
Fastener Specifications
Disc Brake Component Specifications
Special Tools and Equipment
Special Tools
Drum Brakes
Description and Operation
Drum Brake System Description and Operation
Diagnostic Information and Procedures
Diagnostic Starting Point - Drum Brakes
Brake Drum Diameter Measurement
Brake Drum Surface and Wear Inspection
Drum Brake Hardware Inspection
Drum Brake Adjusting Hardware Inspection
Repair Instructions
Brake Drum Replacement
Brake Drum Refinishing
Brake Shoe Replacement
Brake Backing Plate Replacement
Drum Brake Hardware Replacement
Drum Brake Adjusting Hardware Replacement
Adjusting Screw Replacement
Rear Brake Cylinder Replacement
Drum Brake Adjustment
Specifications
Fastener Specifications
Drum Brake Component Specifications
Special Tools and Equipment
Special Tools
Park Brake
Description and Operation
Park Brake System Description and Operation
Diagnostic Information and Procedures
Diagnostic Starting Point - Park Brake
Symptoms - Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Park Brake Hardware Inspection
Repair Instructions
Parking Brake Lever Replacement
Parking Brake Indicator Switch Replacement
Park Brake Hardware Replacement
Parking Brake Front Cable Replacement
Parking Brake Rear Cable Replacement - Left Side
Parking Brake Rear Cable Replacement - Right Side
Parking Brake Cable Equalizer Replacement
Parking Brake Adjustment
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Antilock Brake System
Description and Operation
ABS Description and Operation
Component Locator
Antilock Brake System Component Views
Antilock Brake System Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Antilock Brake System
Diagnostic System Check - ABS
Scan Tool Output Controls
Scan Tool Data List
Scan Tool Data Definitions
Diagnostic Trouble Code (DTC) List
Enhanced Diagnostics
DTC C1214
DTC C1217
DTC C1218
DTC C1221-C1235
DTC C1236
DTC C1237
DTC C1242 or C1243
DTC C1254
DTC C1255 or C1256
DTC C1261-C1268
DTC C1275
DTC C1278
DTC C1295
Symptoms - Antilock Brake System
ABS Indicator Always On
ABS Indicator Inoperative
Traction Off Indicator Always On
Traction Off Indicator Inoperative
Repair Instructions
Antilock Brake System Automated Bleed
Electronic Brake Control Module Replacement
Brake Pressure Modulator Valve Replacement
Brake Pressure Modulator Valve Bracket Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement
Electronic Traction Control Switch Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Special Tools and Equipment
Special Tools
ENGINE
Engine Mechanical - 2.2L
Description and Operation
Drive Belt System Description
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Mechanical
Symptoms - Engine Mechanical
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Engine Compression Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Drive Belt Chirping Diagnosis
Drive Belt Squeal Diagnosis
Drive Belt Whine Diagnosis
Drive Belt Rumbling Diagnosis
Drive Belt Vibration Diagnosis
Drive Belt Falls Off Diagnosis
Drive Belt Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Drive Belt Idler Pulley Replacement
Engine Mount Inspection
Engine Support Fixture
Engine Mount Replacement - Right Side
Generator and Power Steering Pump Bracket Replacement
Engine Mount Strut Replacement
Engine Mount Strut Bracket Replacement
Valve Rocker Arm Cover Replacement
Valve Rocker Arm and Push Rod Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Intake Manifold Replacement
Cylinder Head Replacement
Valve Lifter Replacement
Crankshaft Balancer and Hub Replacement
Crankshaft Front Oil Seal Replacement
Engine Front Cover Replacement
Camshaft Timing Chain and Sprocket Replacement
Oil Pump Drive Replacement
Oil Level Indicator Tube Replacement
Oil Filter Adapter Replacement
Oil Filter Bypass Valve Replacement
Oil Pan Replacement
Oil Pump Replacement
Crankshaft Rear Oil Seal Replacement
Flywheel Replacement
Engine Replacement (Automatic Transmission)
Engine Replacement (Manual Transmission)
Engine Oil and Oil Filter Replacement
Specifications
Fastener Specifications
Engine Mechanical Specifications
Special Tools and Equipment
Special Tools
Engine Mechanical - 2.4L
Description and Operation
Crankcase Ventilation System Description
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Mechanical
Symptoms - Engine Mechanical
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Engine Compression Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Drive Belt Chirping Diagnosis
Drive Belt Squeal Diagnosis
Drive Belt Whine Diagnosis
Drive Belt Rumbling Diagnosis
Drive Belt Vibration Diagnosis
Drive Belt Falls Off Diagnosis
Drive Belt Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Engine Mount Inspection
Engine Support Fixture
Engine Mount Replacement
Engine Mount Strut Replacement
Engine Mount Strut Bracket Replacement
Positive Crankcase Ventilation Valve Replacement
Engine Mount Bracket Replacement
Oil Level Indicator Tube Replacement
Oil Filter Adapter and Bypass Valve Assembly Replacement
Intake Manifold Replacement
Intake Camshaft, Housing and Lifter Replacement
Exhaust Camshaft, Housing and Lifter Replacement
Camshaft Housing Oil Gallery Plugs Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Crankshaft Balancer Replacement
Crankshaft Front Oil Seal Replacement
Engine Front Cover Replacement
Camshaft Timing Chain, Sprocket, and Tensioner Replacement
Timing Chain Housing Replacement
Cylinder Head Replacement
Oil Pan Replacement
Oil Pump Replacement
Crankshaft Rear Oil Seal and Housing Replacement
Flywheel Replacement
Engine Oil and Oil Filter Replacement
Engine Replacement (Manual Transmission)
Engine Replacement (Auto Transmission)
Specifications
Fastener Specifications
Engine Mechanical Specifications
Special Tools and Equipment
Special Tools
Engine Cooling
Description and Operation
Cooling System Description and Operation
Component Locator
Cooling System Component Views
Cooling System Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Cooling
Diagnostic System Check - Engine Cooling
Scan Tool Output Controls
Scan Tool Data List
Scan Tool Data Definitions
Diagnostic Trouble Code (DTC) List
DTC P0480
Symptoms - Engine Cooling
Low Engine Coolant Indicator Always On
Cooling Fan Always On
Cooling Fan Inoperative
Engine Overheating
Loss of Coolant
Thermostat Diagnosis
Engine Fails To Reach Normal Operating Temperature
Repair Instructions
Cooling System Draining and Filling
Flushing
Engine Radiator Cleaning
Radiator Surge Tank Replacement
Radiator Hose Replacement (2.4L Upper)
Radiator Hose Replacement (2.4L Lower)
Radiator Hose Replacement (2.2L Upper)
Radiator Hose Replacement (2.2L Lower)
Engine Coolant Fan Replacement
Engine Coolant Thermostat Replacement (2.2L)
Engine Coolant Thermostat Replacement (2.4L)
Engine Coolant Air Bleed Pipe Replacement
Radiator Outlet Pipe Replacement
Engine Coolant Inlet Pipe Replacement (2.2L)
Water Pump Replacement (2.4L)
Water Pump Replacement (2.2L)
Radiator Drain Cock Replacement
Radiator Replacement
Radiator Air Baffle Assemblies and Deflectors
Specifications
Fastener Specifications
Engine Cooling System Specifications
Schematic and Routing Diagrams
Engine Heating/Cooling Schematics
Special Tools and Equipment
Special Tools
Engine Electrical
Description and Operation
Battery Description and Operation
Starting System Description and Operation
Charging System Description and Operation
Component Locator
Engine Electrical Component Views
Engine Electrical Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Electrical
Diagnostic System Check - Engine Electrical
Scan Tool Data List
Scan Tool Data Definitions
Diagnostic Trouble Code (DTC) List
DTC B1328
DTC P0562
DTC P0563
DTC P0621
DTC P0622
Symptoms - Engine Electrical
Starter Solenoid Does Not Click (With CRANK Relay)
Starter Solenoid Does Not Click (Without CRANK Relay)
Starter Solenoid Clicks, Engine Does Not Crank
Engine Cranks Slowly
Charge Indicator Always On
Charge Indicator Inoperative
Battery Inspection/Test (Non-HP2)
Battery Charging
Battery Electrical Drain/Parasitic Load Test
Battery Common Causes of Malfunction
Jump Starting in Case of Emergency
Starter Noise Diagnosis
Charging System Test
Generator Noise Diagnosis
Repair Instructions
Battery Negative Cable Disconnection and Connection
Battery Negative Cable Replacement
Battery Positive Cable Replacement
Battery Replacement
Starter Replacement (2.2L)
Starter Replacement (2.4L)
Generator Replacement (2.2L)
Generator Replacement (2.4L)
Specifications
Fastener Specifications
Battery Usage
Starter Usage
Generator Usage
Schematic and Routing Diagrams
Starting and Charging Schematics
Special Tools and Equipment
Special Tools
Engine Controls - 2.2L (LN2)
Description and Operation
Powertrain Control Module Description
Service Programming System (SPS) Description
Fuel System Description
Evaporative Emission Control System Description
Electronic Ignition System Description
Knock Sensor System Description
Air Intake System Description
Component Locator
Engine Controls Component Views
Powertrain Control Module Connector End Views
Engine Controls Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Controls
Diagnostic System Check - Engine Controls
Scan Tool Data List
Scan Tool Data Definitions
Export Application Components Table
Diagnostic Trouble Code (DTC) List
DTC P0105
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0125
DTC P0128
DTC P0130
DTC P0131
DTC P0132
DTC P0133
DTC P0134
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0201-P0204
DTC P0300
DTC P0301-P0304
DTC P0325
DTC P0336
DTC P0340
DTC P0341
DTC P0420
DTC P0440
DTC P0442
DTC P0446
DTC P0452
DTC P0453
DTC P0506
DTC P0507
DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610
DTC P1133
DTC P1137
DTC P1138
DTC P1171
DTC P1336
DTC P1441
Symptoms - Engine Controls
Intermittent Conditions
Hard Start
Surges/Chuggles
Lack of Power, Sluggishness, or Sponginess
Detonation/Spark Knock
Hesitation, Sag, Stumble
Cuts Out, Misses
Poor Fuel Economy
Poor Fuel Fill Quality
Rough, Unstable, or Incorrect Idle and Stalling
Dieseling, Run-On
Backfire
Malfunction Indicator Lamp (MIL) Inoperative
Malfunction Indicator Lamp (MIL) Always On
Engine Cranks But Does Not Run
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Fuel Injector Solenoid Coil Test
Fuel Injector Balance Test with Special Tool
Fuel Injector Balance Test with Tech 2
Fuel Injector Circuit Diagnosis
Fuel Tank Leak Test
Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool)
Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool)
Idle Air Control (IAC) System Diagnosis
Electronic Ignition System Diagnosis
Inspection/Maintenance System Check
Inspection/Maintenance Complete System Set Procedure
Inspection/Maintenance (I/M) System DTC Table
Inspection/Maintenance (I/M) Catalyst System Set Procedure
Inspection/Maintenance Evaporative Emission System Set
Inspection/Maintenance Heated Oxygen Sensor/Oxygen Sensor System Set
Inspection/Maintenance Heated Oxygen Sensor Heater System Set
Powertrain Control Module Replacement
Powertrain Control Module Programming
Repair Instructions
Crankshaft Position Variation Learn
Engine Coolant Temperature Sensor Replacement
Intake Air Temperature Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Oxygen Sensor Replacement
Heated Oxygen Sensor Replacement (Bank 2)
Throttle Position Sensor Replacement
Idle Air Control Valve Replacement
Accelerator Control Cable Replacement
Accelerator Pedal Replacement
Accelerator Control Cable Bracket Replacement
Throttle Body Assembly Replacement
Fuel Pressure Relief
Fuel Pressure Gauge Installation and Removal
Metal Collar Quick Connect Fitting Service
Plastic Collar Quick Connect Fitting Service
Fuel Filter Replacement
Fuel Tank Draining
Fuel Tank Replacement
Fuel Tank Pressure Sensor Replacement
Fuel Level Sensor Replacement
Fuel Sender Assembly Replacement
Fuel Line Replacement - Engine
Fuel Line Replacement - Chassis
Fuel System Cleaning
Fuel Injection Fuel Rail Assembly Replacement
Fuel Pressure Regulator Replacement
Fuel Injector Cleaning
Fuel Injector Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Line Replacement - Engine
Evaporative Emission Line Replacement - Canister to Tank
Evaporative Emission Line Replacement - Chassis to Canister
Evaporative Emission Line Replacement - Engine to Chassis
Evaporative Emission Canister Replacement
Evaporative Emission System Cleaning
Ignition Coil Replacement
Ignition Control Module Replacement
Spark Plug Wire Inspection
Spark Plug Wire Replacement
Gas Engine Ignition Spark Plug Inspection
Gas Engine Ignition Spark Plug Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement
Knock Sensor Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Air Cleaner Outlet Resonator Replacement
Air Cleaner Inlet Duct Replacement
Specifications
Temperature Versus Resistance
Ignition System Specifications
Fastener Specifications
Fuel System Specifications
GM SPO Group Numbers
Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Code (DTC) Types
Schematic and Routing Diagrams
Emission Hose Routing Diagram
Engine Controls Schematic Icons
Engine Controls Schematics
Special Tools and Equipment
Special Tools
Engine Controls - 2.4L
Description and Operation
Powertrain Control Module Description
Service Programming System (SPS) Description
Fuel System Description
Evaporative Emission Control System Description
Electronic Ignition System Description
Knock Sensor System Description
Air Intake System Description
Component Locator
Engine Controls Component Views
Powertrain Control Module Connector End Views
Engine Controls Connector End Views
Diagnostic Information and Procedures
Diagnostic Starting Point - Engine Controls
Diagnostic System Check - Engine Controls
Scan Tool Data List
Scan Tool Data Definitions
Export Application Components Table
Diagnostic Trouble Code (DTC) List
DTC P0105
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0125
DTC P0128
DTC P0130
DTC P0131
DTC P0132
DTC P0133
DTC P0134
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0201-P0204
DTC P0300
DTC P0301-P0304
DTC P0325
DTC P0336
DTC P0340
DTC P0341
DTC P0420
DTC P0440
DTC P0442
DTC P0446
DTC P0452
DTC P0453
DTC P0506
DTC P0507
DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610
DTC P1133
DTC P1137
DTC P1138
DTC P1171
DTC P1336
DTC P1441
Symptoms - Engine Controls
Intermittent Conditions
Hard Start
Surges/Chuggles
Lack of Power, Sluggishness, or Sponginess
Detonation/Spark Knock
Hesitation, Sag, Stumble
Cuts Out, Misses
Poor Fuel Economy
Poor Fuel Fill Quality
Rough, Unstable, or Incorrect Idle and Stalling
Dieseling, Run-On
Backfire
Malfunction Indicator Lamp (MIL) Inoperative
Malfunction Indicator Lamp (MIL) Always On
Engine Cranks But Does Not Run
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
