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#02-C-02 - 2000 - 2002 Saturn L-Series Vehicles (All Models) - (Aug 16, 2004)
#02-C-07 - 2000 - 2002 Saturn L-Series Vehicles (All Models) - (Aug 16, 2004)
#00-C-10 - 2000 Saturn L-Series Vehicles (All Models) - (Aug 16, 2004)
#00-C-09 - 2000 Saturn L-Series Vehicles Equipped with 4-Cylinder (L61) Engines - (Aug 16, 2004)
#01-C-06 - INSPECTION OF FRONT INTERIOR DOOR HANDLES AND REPLACEMENT (IF NECESSARY) - (Aug 9, 2004)
FMVSS Noncompliance
#00-C-03 - FMVSS Noncompliance - Replacement of Hazard Warning Switch Assembly - (Jan 4, 2005)
#00-C-11A - 2000 Saturn L-Series Vehicle (All Models) - (Aug 16, 2004)
Safety
#03-C-06A - Product Safety - Ignition Control Module Replacement - (Oct 25, 2006)
#05052 - Product Safety - Brake and/or Tail Lamps Inoperative - (Nov 21, 2005)
#01-C-05 - 2000 Saturn L-Series Vehicles - (Aug 16, 2004)
#00-C-08 - 2000 Saturn L-Series Vehicles (All Models) - (Aug 16, 2004)
#00-C-01 - 2000 Saturn L-Series Vehicles (All Models) - (Aug 16, 2004)
Special Coverage
#08089C - Special Coverage Adjustment - Analog OnStar Deactivation - (Nov 18, 2008)
INFORMATION
#18-NA-099 - Working with General Motors (GM) on a Product Assistance Claim (PAC) (U.S. Only) - (May 16, 2022)
#22-NA-074 - Gasoline Engine Replacement Guidelines after Connecting Rod or Crankshaft Main Bearing Damage - Replace Oil Cooler, Oil Cooler Lines and Oil Tank - (Mar 31, 2022)
#22-NA-009 - Information on New Torque Specification and Installation Procedure for ACDelco Spin-On Oil Filters - (Mar 22, 2022)
#01-08-42-001N - Exterior Lamp Condensation and Water Leak Information and Replacement Guidelines - (Jun 21, 2021)
#20-NA-065 - Information on Malfunction Indicator Lamp (MIL) Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set - (Mar 9, 2020)
#19-NA-273 - Information on Procedure to Unlock Delco Radio with Theftlock - (Dec 2, 2019)
#05-06-04-035E - Usage of E85 Fuel in GM Vehicles - (May 27, 2015)
#05-00-89-078C - GM Fuel System Treatment PLUS, Fuel Sending Unit Corrosion and Fuel System Deposits - (Apr 19, 2012)
#08-08-44-028A - Information on Inadvertent Steering Wheel Control (SWC) Button Press Causing Radio Anomalies - (Apr 11, 2012)
#05-08-46-004C - OnStar Phone Number Concerns (Phone Number Incorrect/Assigned to Another Vehicle/Phone) That Occur During Diagnosis of OnStar System - (Dec 23, 2010)
#05-05-22-002E - Disc Brake Warranty Service and Procedures - Lateral Runout (LRO), Rotor Pulsation, Pads, Wear, Noise, Refinish, Clean-Up, Corrosion, Squeak, Grind, Groan - (Jul 16, 2009)
#07-08-64-022B - Information on Curb Park Assist and Memory Related Issues on Outside Rearview Mirrors - (Jan 6, 2009)
#08-08-44-026 - Information on Refurbish Instead of Replace Out of Warranty Radios with Worn Graphics on Faceplate, Knobs or Buttons - (Aug 11, 2008)
#02-06-03-008D - Low Voltage Display on IP Gauge, Lights Dim at Stop Lights, Battery Discharged, No Start, Slow Cranking, Dim Lights at Ilde, Low Generator Output - (Jul 21, 2008)
#08-00-89-025 - Essential Service Tool update #4 (U.S. Retailers Only) - (Jul 17, 2008)
#05-06-02-001A - Information on Aluminum Heater Core and/or Radiator Replacement - (Jul 16, 2008)
#08-00-89-023 - Essential Service Tool Update #3 (U.S. Retailers Only) - (Jun 23, 2008)
#08-03-10-007 - Minimizing Damage to Tire Pressure Monitor (TPM) Sensors During Tire Mounting/Dismounting - (May 16, 2008)
#08-00-89-020 - Essential Service Tool Update #2 (U.S. Retailers Only) - (May 15, 2008)
#08-03-16-003 - Warranty Reduction - Transfer of Tire Pressure Monitoring (TPM) Sensors to Replacement Wheels and Allowable TPM Sensor Replacements - (May 12, 2008)
#01-07-30-010C - Automatic Transmission/Transaxle Torque Converter Replacement - (May 12, 2008)
#99-07-30-030F - Grinding and/or Growling Noise in Park on Incline - (May 1, 2008)
#06-00-89-032A - Escalation Process for Critical Orders for Electronic Service Center (ESC) Parts - (Mar 31, 2008)
#08-00-89-011 - Essential Service Tool Update #1 (U.S. Retailers Only) - (Mar 25, 2008)
#08-09-41-003 - General Motors Position Statement on Installation of Used, Salvaged or Imitation Air Bag System Components - (Feb 25, 2008)
#06-06-04-035A - Use of E85 Fuels in Vehicles Not Certified by GM as being FlexFuel Compatible/Aftermarket Conversion of Vehicles to Operate on E85 Fuels - (Feb 5, 2008)
#04-03-10-012B - Pitting and Brake Dust on Chrome Wheels - (Feb 1, 2008)
#08-01-38-001 - Information on New GE-48800 CoolTech Refrigerant Recovery/Recharge Equipment - (Jan 25, 2008)
#05-06-02-002B - DEX-COOL Coolant - New Leak Detection Dye J 46366 Replaces J 29545-6 - (Jan 18, 2008)
#04-08-44-005C - Utilizing Tech 2 to Retrieve Part Numbers for Radios, Compact Disc (CD) Changers and Instrument Panel Clusters (IPC) - (Jan 18, 2008)
#00-08-46-004C - Re-establishing Communications with OnStar Center After Battery Disconnect - (Jan 17, 2008)
#06-08-46-002B - Availability of GM OnStar Vehicle Diagnostics and GM Goodwrench Remote Diagnostic Services - (Jan 9, 2008)
#07-00-89-061 - Essential Service Tool Update #8 (U.S. Retailers Only) - (Dec 13, 2007)
#07-00-89-053 - Essential Service Tool Update #7 (U.S. Retailers Only) - (Oct 24, 2007)
#07-07-30-025 - Information on 4T40-E (MN4) and 4T45-E (MN5) Front Wheel Drive Automatic Transmission Valve Body Reconditioning DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, Harsh Shift, Slip, No Drive/Reverse - (Oct 1, 2007)
#05-06-01-010B - Service Information Update on Consolidating Use of GM Liquid Gasket/Engine Sealants and New Sealant Dispenser GE-48326 Essential Tool - (Sep 28, 2007)
#07-00-89-049 - Essential Service Tool Update #6 (U.S. Retailers Only) - (Sep 21, 2007)
#07-00-89-032 - Essential Service Tool Update #5 (U.S. Retailers Only) - (Jul 19, 2007)
#07-00-89-028 - GM Training: May 2007 New Course Information (For U.S. Dealers and Aftermarket) - (Jun 27, 2007)
#07-01-38-004 - Information on GM ACR2000 (J-43600) and New Refrigerant Recovery Recharging Equipment SAE J2788 - (Jun 27, 2007)
#07-00-89-029 - GM Training: Introducing 2007 Saturn Training Bonus (U.S. Dealers) - (Jun 27, 2007)
#07-00-89-006 - GM Training: Saturn Person Types Renamed on the GM Training Website (For U.S. Dealers Only) - (Jun 26, 2007)
#07-01-38-001 - GM Training: HVAC Systems and Operation Stage 2 WBT and IDL (11044.03) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-005 - GM Training: Maintaining GM STC Master Technician Certification (MTC) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-007 - GM Training: January 2007 GM Service Know-How Emerging Issues Seminar (#10207.01D) (For U.S. Dealers Only) - (Jun 26, 2007)
#07-00-89-011 - GM Training: Course Information (For U.S. Dealers and Aftermarket) - (Jun 26, 2007)
#07-00-89-013 - GM Training: March 2007 New Course Information (For U.S. Dealers and Aftermarket) - (Jun 26, 2007)
#07-00-89-014 - GM Training: Three Technology Close-Up IDL Seminars as New 2007 Service Training Standard (STS) Requirements (U.S. Dealers) - (Jun 26, 2007)
#07-00-89-016 - GM Training: Number of Technicians Required Reduced for Two Categories (U.S. Dealers) - (Jun 26, 2007)
#07-08-51-002 - GM Training: Announcing the 2008 Body Structural and Painting Service Training Standards (STS) Requirements for Saturn Dealers (U.S. Dealers) - (Jun 26, 2007)
#07-00-89-017 - GM Training: Saturn Report Changes (U.S. Dealers) - (Jun 26, 2007)
#07-00-89-026 - Essential Service Tool Update #4 (U.S. Retailers Only) - (Jun 18, 2007)
#05-00-89-067B - Communication Strategy of Service Information/Strategy Based Diagnostics - (Jun 14, 2007)
#07-08-63-001 - Information on Repair of Polypropylene Energy Absorbers - (Apr 17, 2007)
#07-08-44-007 - Information on Obtaining Replacement Navigation Discs When Radios are Exchanged - Order Replacement Navigation Disc Through Navigation Disc Center - (Apr 17, 2007)
#02-08-42-004A - Info - PRNDL Display Reduced Visibility for Approximately One Minute - (Mar 30, 2007)
#07-00-89-003 - Info - New Bulletin Category: Technical Training (U.S. Only) - (Feb 15, 2007)
#04-00-90-004A - Info - Unnecessary Engine Crankcase and Subsystems Flushing Services and Proper Utilization of Saturn Simplified Maintenance Schedule to Enhance Customer Service Experience - (Jan 23, 2007)
#06-00-89-056 - Info - Essential Service Tool Update #9 (U.S. Retailers Only) - (Dec 14, 2006)
#05-00-89-005A - Info - New Bulletin Categories - (Nov 27, 2006)
#06-00-89-049 - Info - Essential Service Tool Update Number 8 (U.S. Retailers Only) - (Nov 17, 2006)
#01-07-31-002B - Info - Improved Bleeding Procedure for Hydraulic Clutch Release System - (Nov 1, 2006)
#00-06-04-033B - Info - I/M Readiness as Part of Emission Inspection and Maintenance Program for OBD II Vehicles - (Oct 10, 2006)
#02-08-98-001C - Info - Metal Panel Bonding - (Oct 9, 2006)
#06-00-89-045 - Information Regarding Updated PC Grade Specifications and Techline Support (U.S. Only) - (Sep 15, 2006)
#00-06-02-006D - Engine Coolant Recycling and Warranty Information - (Aug 15, 2006)
#06-00-89-038 - Information on Radio and Instrument Panel Cluster (IPC) Part Restrictions (U.S. Only) - (Aug 7, 2006)
#06-06-04-037 - Info - Normal Characteristics of Malfunction Indicator Lamp (MIL) During On-Board Diagnostic (OBD) Inspection/Maintenance (I/M) Testing - (Aug 4, 2006)
#06-01-39-007 - Info - Contaminated R134a Refrigerant Found on Market for Automotive Air-Conditioning Systems - (Jul 25, 2006)
#06-00-89-036 - Owner Manual and Warranty Information in Service Information (SI) Website/Distributed on CD - (Jul 21, 2006)
#02-00-89-017B - Info - Promotional Pricing on Essential Tool Consumable Products - (Jun 12, 2006)
#03-07-30-043A - Information Regarding Automatic Transmission Shift Lock Control Function - (May 25, 2006)
#06-00-89-022 - Information on Servicing Saturn L-Series Lock Cylinder Components - (Apr 25, 2006)
#02-08-48-001B - Info - Urethane Adhesives for Stationary Glass and Other Applications - (Mar 29, 2006)
#03-01-38-007A - Service Information Regarding Elimination of Front Auxiliary Water Pump and Instructions to Install Elbow in Place of Pump - (Feb 28, 2006)
#05-08-44-029A - Info - Radio Knobs Available for Service - (Feb 13, 2006)
#06-00-89-005 - Info - Essetnial Service Tool Update No. 1 (U.S. Retailers Only) - (Jan 27, 2006)
#05-00-89-087 - Info - Essential Service Tool Update No. 7 (U.S. Retailers Only) - (Dec 21, 2005)
#05-00-89-081 - Info - Essential Service Tool Update Number 6 (U.S. Retailers Only) - (Nov 23, 2005)
#02-01-39-004B - Info - New PAG Oil Released - (Nov 16, 2005)
#05-00-89-073 - Info - Transition of Saturn Technical Training to GM Service Technical College (STC) Training Program (U.S. Only) - (Oct 26, 2005)
#05-00-89-063 - Info - Essential Service Tool Update Number 5 (U.S. Retailers Only) - (Sep 23, 2005)
#05-00-89-058 - Info - Essential Service Tool Update #4 (U.S. Retailers Only) - (Aug 26, 2005)
#04-08-51-004A - Info - Pinstripe/Vinyl Graphic Installation Tips and Techniques - (Aug 11, 2005)
#05-00-89-044 - Enhancement to Saturn Goodwill Rental Car Program (U.S. Only) - (Jul 21, 2005)
#05-00-89-040 - Info - Essential Service Tool Update Number 3 (U.S. Retailers Only) - (Jul 1, 2005)
#05-06-02-006 - Instructions for Using GE-47716 Vac-N-Fill Coolant Refill Tool - (May 12, 2005)
#05-00-89-026 - Info - Labor Time Guide Requests for Review (U.S. Retailers Only) - (Apr 27, 2005)
#03-05-24-001A - Service Information Regarding Rear Brake Drum Wheel Cylinder Inspections - (Mar 21, 2005)
#05-00-89-010 - Info - Extended Warranty Available for Saturn Tech 2 Scan Tools - (Feb 23, 2005)
#05-06-01-008 - Service Information Regarding Timing Belt Coolant Contamination - (Feb 23, 2005)
#02-02-32-009A - Power Steering System Noise and/or Leak Diagnosis - (Feb 2, 2005)
#05-08-44-001 - Info - Compact Disc (CD) or DVD Player Skipping, Inoperative, Sluggish and/or Long Search Times - (Jan 24, 2005)
#04-03-07-003 - Info - New Measuring Wheel Alignment Procedure for Labor Operation Numbers E2020 and E2000 - (Oct 20, 2004)
#04-06-01-004A - Service Information Regarding Engine Support During Removal of Right Front Engine Mount Assembly - (Sep 20, 2004)
#04-08-42-001A - Information on Intermittent Dimming (Flickering) of Headlamps and/or Instrument Panel Lighting - Normal Characteristics/No Service Required - (Sep 14, 2004)
#04-08-44-015 - Info - Return Form for Compact Discs (CDs) or Digital Versatile Discs (DVDs) That Are Stuck in CD Player When Returned as a Core Return - (Jul 2, 2004)
#04-01-37-005 - Information Regarding Air Conditioning (A/C) Compressor Noise at Engine Start (A/C or Defrost Mode Selected) or at A/C or Defrost Activation (After Engine Start) - (May 6, 2004)
#03-00-90-003 - Info - Oil Filter Cap Assembly and Oil Filter Element Design Change - (Sep 26, 2003)
#03-08-44-017 - Info - Changes to the U1C Radio On-Board Diagnostic Modes and CD Load Operation - (Sep 11, 2003)
#03-00-89-025 - Info - Clarification of Labor Codes Used for Reprogramming Vehicle Controllers - (Aug 29, 2003)
#03-06-01-017 - Info - Timing Chain Design Change and Revised Service Procedures - (Jun 9, 2003)
SERVICE MANUAL UPDATE
#06-01-37-001 - SMU - Revised Passenger Compartment Air Filter Replacement - (Jan 4, 2006)
#04-06-01-011 - Service Manual Update for Engine Block Clearance, Cylinder Head Clearance and Fastener Torque Specifications - (Apr 28, 2004)
TECHNICAL
#01-07-30-032E - Transmission Oil Leaking From Transmission Vent (Replace Transmission Case Cover (Channel Plate) Gasket) - (Sep 29, 2008)
#07-06-01-023 - 60 Degree V6 Engine Oil Leak at Crankshaft Front Oil Seal (Use New Crankshaft Front Oil Seal Installer Tool EN-48869) - (Dec 5, 2007)
#05-06-01-019F - Engine Oil Leak at Crankshaft Rear Main Oil Seal (Install Revised Crankshaft Rear Main Oil Seal Using Revised Rear Main Seal Installer and Remover Tools) - (Oct 2, 2007)
#06-07-30-025 - No 3rd or 4th Gear (Replace Direct Clutch Piston Assembly) - (Sep 25, 2006)
#04-06-01-009A - Oil Leak from Engine Front Cover Crankshaft Oil Seal During Extremely Cold Weather (Replace Crankshaft Front Oil Seal) - (Nov 1, 2005)
#01-07-30-002E - MIL On, Transmission Stuck in Second or Third Gear, IPC Inoperative, DTCs P0740,P0753,P0758,P0785,P0787,P0973,P0976,P1860,P2761,P2764 and/or P2769 Set (Verify and Repair Source of Voltage Loss - (Sep 23, 2005)
#04-08-44-018A - Compact Disc (CD) Player Inoperative - Will Not Load, Will Not Eject or Will Not Play (Remove Both Radio Fuses to Reset Radio) - (May 25, 2005)
#01-06-04-016A - Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Codes (DTCs) P0171, P0172, P0174 and/or P0175 (Refer to Diagnostic Procedure in this Bulletin, Replace Mass Air Flow (MAF) Sensor - (Dec 6, 2004)
#04-06-04-085 - Service Engine Soon (SES) and/or Reduced Power Lamp Illuminating Following Cold Engine Start Up In Subfreezing Temperatures with Diagnostic Trouble Codes (DTC) P0638, P1510 and/or P1516 Stored in ECM - (Nov 22, 2004)
#04-06-04-008A - Service Engine Soon Lamp Illuminated with DTCs P0130, P0135, P0150 and/or P0155 (Perform Oxygen Sensor Conditioning Drive Cycle) - (Oct 19, 2004)
#99-00-91-002E - Steering Wheel Shake or Vibration at Highway Speeds (Balance Tire/Wheel Assemblies, Replace Front Lower Control Arm Rear Bushings, Replace Steering Gear Preload Spring and Replace Tires, If Necessary) - (Sep 28, 2004)
#03-08-49-022B - Fuel Gauge Displays an Erratic or False Reading or No Start Condition after Vehicle is Shut Off with Low Fuel Level (Diagnose Fuel Gauge and Fuel Sender and/or Adjust/Replace Fuel Sender) - (Sep 24, 2004)
#04-02-35-008A - Clunk Noise from Front of Vehicle During Turning Maneuver/Steering Wheel Rotation (Lubricate Intermediate Shaft) - (Sep 22, 2004)
#04-08-44-016 - Popping/Crackling Noise or Distorted Sound from Speakers at Low Volume When a Compact Disc (CD) is Played (Replace RPO U1C CD Player/Radio with New Design CD Player/Radio) - (Aug 17, 2004)
#04-08-44-013 - Theft Deterrent Feature Will Not Set On Cassette Single CD Player Radio (RPO UP0) (Replace Radio) - (Jun 22, 2004)
#04-06-01-010 - Blue Smoke at Engine Start-Up (Inspect Valve Stem Seal Color and Perform Service Procedure) - (Apr 22, 2004)
#03-08-44-016A - Compact Discs (CDs) Skip In Single CD Player (Replace Radio Assembly) - (Dec 19, 2003)
#02-T-26 - SMU for 2000, 2001 and 2002 L-Series (L61) and (L81) Engine Service Manuals Regarding New Positive and Negative Battery Cable Replacement Procedures - (Nov 25, 2003)
#02-T-22 - Whistle Noise Under Certain Engine Operating Conditions - (Nov 20, 2003)
#01-T-58 - SMU for 2000/2001 and 2002 L-Series Automatic Transaxle Service Manuals Regarding P1860 - TCC PWM Solenoid Circuit (L61) Schematic, P0716 - Input Speed Sensor (ISS) Performance (L61), and P0717 - Inpu - (Nov 20, 2003)
#01-T-48 - New Design Liftgate Lock Cylinder Case Connector Does Not Mate With Existing Liftgate Wiring Harness Connector - (Nov 20, 2003)
#03-08-43-005 - Little or No Windshield Washer Solvent coming from Washer Nozzles (Reposition the Inline Connector) - (Oct 21, 2003)
#00-T-80 - V6 (L81) Timing Belt Noise - (Sep 30, 2003)
#00-T-17C - Headliner Sags or Hangs Too Low at Rear of Sunroof Opening - (Sep 30, 2003)
#02-T-05 - SMU for 2000-2001 L-Series Body/Electrical Volume II Service Manuals Regarding Front Seat Cushion Cover/Pad Removal and Installation - (Sep 30, 2003)
#02-T-02 - SMU for Powertrain and Engine Service Manuals Regarding Evaporative Emission Flowcharts and EVAP Pressure/Purge Diagnostic Cart Test Procedure - (Sep 30, 2003)
#03-02-32-045 - Moan or Groan Noise While Turning Steering Wheel at Low Speeds (Install Tuned Power Steering Pressure Hose) - (Sep 25, 2003)
#03-06-04-043 - (MIL) Service Engine Soon Telltale Lamp On, Reduced Power Lamp May Illuminate with DTCs P0121, P0221 and/or P2135 (Replace Throttle Body, Throttle Body Connector, Throttle Body Terminals and Install - (Sep 11, 2003)
#03-08-56-002 - Intermittent Security Telltale Illumination and/or DTC B2960 (Replace Passlock Sensor) - (Aug 29, 2003)
#00-T-72A - SMU for 2000/2002 L Series Chassis Service Manuals Regarding Alignment Specifications and Service Procedure for Installation of Spacers between Rear Suspension Support and Vehicle Body - (May 5, 2003)
#02-T-06 - SMU for 2000/2001 and 2002 L Series Chassis Service Manuals Regarding Front Strut Assembly - (May 5, 2003)
#02-T-10 - Clutch Pressure Plate Bolt Change Notification and Updates for Incorrect Pressure Plate-to-Flywheel Torque Specifications - (May 5, 2003)
#02-T-16 - Design Change to Thermostat Housing, Thermostat Housing Bolts, and Thermostat Housing O-ring Seal - (May 5, 2003)
#02-T-17 - SES Lamp Illuminated with P0130 and/or P0150 Set in ECM Memory - (Apr 30, 2003)
#02-T-27 - Rear Door Glass Inoperative or Operates Erratically due to Window Regulator Becoming Disengaged from Door Glass - (Apr 30, 2003)
#02-T-77 - Whistle Noise from Power Steering While Turning Left - (Apr 24, 2003)
#02-T-35 - SMU for 2000 and 2001 L Series L61 Engine Service Manuals Regarding Balance Shaft Timing Procedure (Unit Repair) - (Apr 23, 2003)
#02-T-48 - Mass Air Flow Sensor Failure Due To Oil Contamination of Sensor Membrane - (Apr 17, 2003)
#02-T-44 - New Design Line Pressure Control Solenoids - (Apr 17, 2003)
#01-T-39 - SMU for 2000 and 2001 L Series Body Electrical Volume I and II Service Manuals Regarding Inner Door Pull Handle Removal - (Apr 16, 2003)
#03-T-03 - Loose or Torn Seat Covers - (Apr 16, 2003)
#02-T-86 - Service Information Regarding Elimination of Auxiliary Water Pump and Instructions to Install 2nd Design Heater Inlet Hose and Heater Inlet Elbow in Place of the 1st Design Water Pump and Heater Inlet - (Apr 16, 2003)
#99-T-47 - SMU for the 2000 L Series Body/Electrical Volume II Service Manual for DTC B2965 and Related Key In Ignition Circuit Diagnosis - (Apr 16, 2003)
#02-T-43 - SMU for 2000/2001 and 2002/2003 L Series Manual Transaxle Service Manuals Regarding new Differential Ring Gear Replacement Procedure - (Apr 16, 2003)
#02-T-42 - Squeak, Rattle and Poor Fit from Defroster Grille - (Apr 16, 2003)
#02-T-40 - SMU for 2000, 2001 L Series L61 and L81 Engine Service Manuals Regarding EVAP System Flowchart - (Apr 16, 2003)
#02-T-39 - Installation Procedure for Standard HVAC Controller with 3rd Mounting Boss - (Apr 16, 2003)
#02-T-37 - New Oil Cooler Cover Sealant - (Apr 16, 2003)
#02-T-84 - Service Wrench Lamp Illuminated with DTC P1811 Stored - (Apr 16, 2003)
#01-T-21 - Door Trim Panel Fabric Worn - (Apr 16, 2003)
#01-T-22 - dle Vibration While Vehicle Is In Gear with Engine at Operating Temperature and A/C Off - (Apr 16, 2003)
#00-T-59 - Proper Tool for Removal and Installation of Oil Filter Cap - (Apr 16, 2003)
#00-T-46 - Design Change to Stop Lamp Switch and I/P Harness - (Apr 16, 2003)
#00-T-49 - Bumper Height Service Information Update - (Apr 16, 2003)
#00-T-42 - High Hood Release Effort - (Apr 16, 2003)
#99-08-51-006C - Bumps or Iron Dust on Paint Surface (Apply Buffered Oxalic Acid Spray or a Clay Type Non-Acid Based Product Using Manufacturers Recommendations) - (Mar 7, 2003)
#99-T-25 - Service Manual Update for all 2000 L Series Chassis Service Manuals - (Feb 25, 2003)
#01-T-19 - Squeak Noise Heard During Clutch Pedal Actuation - (Feb 13, 2003)
#00-T-32A - Service Wrench Lamp Illuminated With DTC P0731 - No Symptoms - (Feb 13, 2003)
#00-T-19 - Vehicle has a dead battery after Being Towed Behind a Recreational Vehicle with All Four Wheels on the Ground - (Feb 13, 2003)
#00-T-40A - Pop Noise from Drivers Seat - (Jan 14, 2003)
#99-T-62 - 2000 L Series Manual Transaxle Service Manual Update - (Jan 13, 2003)
#99-T-61 - 2000 L Series Automatic Transaxle Service Manual Update - (Jan 13, 2003)
#99-T-54 - 2000 L Series HVAC Service Manual Update - (Jan 13, 2003)
#99-T-32 - A/C System PAG Oil Accumulation at Set Screw on Rear Head of A/C Compressor - (Jan 13, 2003)
#99-T-29 - Update for 2000 L Series Automatic Transaxle Service Manuals - (Jan 13, 2003)
#00-T-47 - HVAC Blower Motor Operates on High Fan Speed Only - (Jan 10, 2003)
#01-T-53 - Odor from A/C at Vehicle Start-Up - (Jan 10, 2003)
#01-T-18 - Odor from A/C at Vehicle Start-Up - (Jan 9, 2003)
#01-T-01A - Idle Vibration and/or Boom Noise While A/C is On - (Jan 9, 2003)
#00-T-51 - Service Manual Update for 2000 and 2001 L Series Body/Electrical Volume II Service Manuals Regarding Missing Back-Up Lamp Schematics for Sedan and Wagon - (Jan 9, 2003)
#99-T-37 - Service Manual Update for all the 2000 L Series HVAC Service Manuals - (Jan 8, 2003)
#99-T-31 - Service Manual Update for all the 2000 L Series Manual Transaxle Service Manuals - (Jan 8, 2003)
#99-T-20 - Updated HVAC Tightening Specifications on the Suction Pipe to Compressor Bolt and Discharge Line to Compressor Bolt - (Jan 8, 2003)
#01-T-34 - Front Brake Rotor Minimum Thickness After Refinish and Discard Thickness Specifications - (Jan 8, 2003)
#01-T-45 - Front and Rear Suspension Torque Specifications - (Jan 7, 2003)
#01-T-40 - Service Information Regarding Redesigned Oil Filter Element and Oil Filter Cap - (Jan 7, 2003)
#01-T-16 - Intermittent Click/Tick Noise From Engine Compartment During Cold Ambient Temp - (Jan 7, 2003)
#01-T-14 - Engine Exhibits a Rough idle After a Cold Start With No DTCs Set - (Jan 7, 2003)
#01-T-13 - Engine Cranks but will not Start, Engine Starts and Stalls, and/or Security Telltale On With DTC P1632 Set - (Jan 7, 2003)
#01-T-08 - Squeal Noise Heard From Rear Disc Brake Calipers During First Few Normal Stops of the Day - (Jan 7, 2003)
#01-T-02A - MIL Service Engine Soon Telltale is Illuminated with DTC P0440 or DTC P0455 - (Jan 7, 2003)
#00-T-27 - Instrument Cluster Lens and Bulb Replacement - (Jan 7, 2003)
#00-T-21 - RKE Transmitter is Inoperative or Intermittently Inoperative - (Jan 7, 2003)
#00-T-20 - Radio Upgrade Service Procedures - (Jan 7, 2003)
#00-T-52 - Service Manual Update for 2000-2001 L Series HVAC Service Manual and New Labor Op. Code for the Evaporator Condensate Drain Tube - (Jan 7, 2003)
#00-T-77 - Service Manual Update for 2000-2001 L Series L81 Engine Service Manuals Regarding Thread Sealant Application to Thermostat Housing Bolts During Installation - (Jan 7, 2003)
#00-T-70 - Harsh or Erratic Transaxle Shifting and/or Service Engine Soon Lamp Illuminated with One or More DTCs set in PCM, ECM or TCM History - (Jan 7, 2003)
#00-T-68 - Service Manual Update for 2000 and 2001 L Series L 61Engine Service Manuals - (Jan 7, 2003)
#00-T-66A - Service Information Regarding Engine Oil Leaks and/or Engine Coolant Leaks on V6 Engines - (Jan 7, 2003)
#00-T-62 - Revised Service Procedure Regarding Stop Lamp Switch and Cruise Brake Switch Adjustment - (Jan 7, 2003)
#00-T-50 - Engine Hesitation Under Heavy Acceleration - (Jan 7, 2003)
#00-T-44 - MIL Service Engine Soon Telltale On and/or Reduced Power Telltale On with DTCs P1510 and/or P1516 Set During and Engine Start at Ambient Temperatures Less Than -7 Degrees Celsius - (Jan 7, 2003)
#00-T-29 - Tapping Noise in Engine Compartment Area - (Jan 7, 2003)
#00-T-28 - Intermittent Crank No Start with DTC P1780 Set in ECM History and/or U2105 Set in TCM or BCM History - (Jan 7, 2003)
#00-T-26 - Change Oil Soon Lamp Illuminated With Low Mileage - (Jan 7, 2003)
#00-T-23 - Oil Filter Element Identification and Engine Usage Information - (Jan 7, 2003)
#00-T-18 - Incorrect Engine Cooling Fan Operation on Low Speed and/or Increased Under Hood Noise at Idle - (Jan 7, 2003)
#00-T-14 - Service Manual Update for All of the 2000 L Series Brakes Service Manuals, Regarding Power Brake Booster Push Rod Adjustment - (Jan 7, 2003)
#00-T-11 - Service Manual Update for All of 2000 L Series L81 Engine Service Manuals - (Jan 7, 2003)
#00-T-09 - Service Manual Update for 2000 L Series L81 Engine Service Manuals Regarding DTCs P0030, P0036, P0050 and P0056 - (Jan 7, 2003)
#00-T-08A - MIL Service Engine Soon Telltale On with DTC P0333 - Knock Sensor 2 High Frenquency, Engine Hesitation, and/or Vehicle Lacks Power - (Jan 7, 2003)
#00-T-06 - Service Information Regarding Identification of First Design and Second Design Fuel Tank Assemblies and a Rubber Fuel Tank Mounting Shim That is Required on First Design Tanks - (Jan 7, 2003)
#00-T-04 - Service Wrench Telltale On with DTCs P0480/P0481 and/or 30A Cool Fan 1 Fuse Open - (Jan 7, 2003)
#99-T-28A - Service Information on L-Series L61 Engine Exchange Program - (Jan 6, 2003)
#99-T-26 - Service Manual Update for DTC B3538 and Related Oil Life Reset Switch Circuit Diagnosis on L61 and L81 Engines - (Jan 6, 2003)
#99-T-24 - Service Manual Update for all the 2000 L-Series L61 Engine Service Manuals - (Jan 6, 2003)
#01-T-32 - RKE Poor Transmitter Range - (Jan 2, 2003)
#01-T-23 - Ignition Key Binds or Does Not Turn Out of the LOCK Position - (Jan 2, 2003)
#01-T-20 - SDM Connector Does Not Mate With Replacement SDM - (Jan 2, 2003)
#00-T-36 - Left and/or Right Rear Door Power Lock, Power Window, Speaker, or Courtesy Lamp Inoperative - Repair or Replace Bent or Damaged Terminals in Black 15-way Rear Door Connector - (Jan 2, 2003)
#01-T-06A - Rear Fascia Misaligned - (Dec 20, 2002)
#00-T-69 - Service Information to Provide New Procedure, Labor Operation Code, and Parts Information for Drivers Side Floor Mat Retainer - (Dec 20, 2002)
#00-T-41A - Water leaks into Passenger Compartment and/or Rear Compartment/Rear Cargo Area - (Dec 20, 2002)
#00-T-37A - Power Seat Switch Inadvertently Actuates Recliner Motor When Driver Enters or Exits Vehicle - (Dec 19, 2002)
#00-T-31A - Rear Compartment Lid High Closing Effort - (Dec 19, 2002)
#00-T-30A - Drivers Side 6 way Power Seat Inoperative and 20A Power Seat Fuse Open in (RIPFB) - (Dec 19, 2002)
#00-T-22 - Power Windows and/or Sunroof Inoperative - (Dec 19, 2002)
#00-T-07A - Windshield Wipers Chatter or Hop Across Windshield During Wiper Operation - (Dec 19, 2002)
#00-T-01A - Driver and Passenger Front Door Glass Binds On and Distorts Outer Window Run Channel Weatherstrip - (Dec 19, 2002)
#99-T-69B - Rattle Noises from Headliner Area - (Dec 19, 2002)
#99-T-60 - Passenger Side Inflator Module (Air Bag) Rattles in I/P Brace Slots - (Dec 19, 2002)
#99-T-59 - Wind Whistle Noise at Driver and/or Passenger Front Door Glass Area(s) From Outside Rear View Mirror(s) - (Dec 19, 2002)
ADVANCED SERVICE INFORMATION
#07-08-45-002 - Service Alert: Concerns With Aftermarket Fuses in GM Vehicles - (Sep 5, 2007)
FIELD PRODUCT REMINDER
#06-00-89-041G - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for June, 2007 - (Jun 29, 2007)
#06-00-89-028 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for May, 2006 - (Jun 5, 2006)
#06-00-89-023 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for April, 2006 - (May 2, 2006)
#06-00-89-017 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for March, 2006 - (Mar 31, 2006)
#06-00-89-012 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for February, 2006 - (Mar 2, 2006)
#06-00-89-007 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for December, 2005 and January, 2006 - (Feb 1, 2006)
#05-00-89-085 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for November, 2005 - (Dec 2, 2005)
#05-00-89-077 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for October, 2005 - (Nov 4, 2005)
#05-00-89-064 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for September, 2005 - (Oct 3, 2005)
#05-00-89-061 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Service Bulletins Released in July and August, 2005 - (Sep 9, 2005)
#05-00-89-039 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Service Bulletins Released in June, 2005 - (Jul 1, 2005)
#05-00-89-033 - Saturn Field Product Reminder-Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Service Bulletins Released in May, 2005 - (Jun 2, 2005)
#05-00-89-028 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in April, 2005 - (Apr 29, 2005)
#05-00-89-016 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in February and March, 2005 - (Mar 15, 2005)
#05-00-89-004 - Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Bulletins Released in December 2004 and January 2005 - (Jan 31, 2005)
#04-00-89-058 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in November 2004 - (Nov 29, 2004)
#04-00-89-048 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in October, 2004 - (Oct 26, 2004)
#04-00-89-044 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in September 2004 - (Oct 1, 2004)
#04-00-89-037 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in August, 2004 - (Aug 30, 2004)
#04-00-89-031 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time issues, Parts Restriction Information and Technical Bulletins Released in June and July 2004 - (Aug 2, 2004)
#04-00-89-023 - Saturn Field Product Reminder - Vehicle Fix It Right The First Time Issues, Parts Restriction Information and Technical Bulletins Released in May, 2004 - (Jun 15, 2004)
#04-00-89-017 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in April, 2004 - (May 6, 2004)
#04-00-89-012 - Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in January, February and March 2004 - (Mar 30, 2004)
PRELIMINARY INFORMATION
#PIP5358B - Vehicle Noise Diagnosis and TAC Requests For Assistance With Noise Related Complaints - (Jun 1, 2022)
#PIP5628E - Diagnostic Aids for Engine Misfire/rough running with DTC p0300-p0308 and/or DTC p050D. - (Dec 14, 2021)
#PIP5540J - Diagnostic Tip: Poor Engine Performance Or CEL On In Cold Ambient Temperatures On Vehicles Equipped With Turbocharged Gasoline Engines May Set One Or More Of The Following DTCs P0299 P2227 - (Oct 6, 2021)
#PIT3099U - Concerns or Questions Regarding Installation of Dealer Installed Accessories - (Aug 11, 2021)
#PIP5640A - Avoiding Torque Converter Or Crankshaft Damage While Diagnosing Noise Concerns Do Not Separate The Torque Converter From the Flex Plate - (Apr 12, 2021)
#PIC6346A - Photographing Various Vehicle Concerns and Submitting Them to the GM Technical Assistance Center (TAC) - (Jan 20, 2021)
#PIP5226D - Needle Bearings Found In The Oil Pan During An Oil Change - (Jul 27, 2020)
#PIT5099E - AC Blows Warm or Poor Performance - (Jul 27, 2020)
#PIC5453D - Handling Requests For Modifications To Permanently Import / Export Vehicles Between The US And Canada - (Jul 22, 2020)
#PIP5601A - Vehicle Vibration Diagnosis and TAC Requests For Assistance With Vibration Related Complaints - (Sep 19, 2019)
#PIC3100G - Verifying Odometer Accuracy - (Mar 6, 2019)
#PIT5389F - Diagnostic Tip: Unable To Connect To OnStar Or Connects Failed To Voice - (Jan 9, 2019)
#PIC4609A - No communication With VCIM After TIS2WEB Programming - (Jan 2, 2019)
#PIC6107A - Requirements For OnStar Over The Air Programming And Updates - (Nov 20, 2018)
#PIP4495F - Cylinder Head Tick Noise And Or Damage - Possible Plugged Oil Feed Orifice - (Jun 15, 2018)
#PIT5399A - Diagnostic Tip: Apple Device Connectivity Issues due to USB Cord Concern - (May 23, 2018)
#PIC4935F - Normal Characteristic - OnStar Power Consumption - (Feb 24, 2017)
#PIC4801H - Diagnostic Tip - OnStar Turn By Turn /TBT Feature Inoperative - (Feb 20, 2017)
#PIC3278G - OnStar- Unwanted Or Phantom Phone Calls - (Feb 20, 2017)
#PI1394A - Engine Repair Tip for Installation of Pistons - (Aug 29, 2016)
#PIP5094A - Prior To Any Circuit Testing - (Jun 14, 2016)
#PIP3140G - Abnormal Noise And Or Vibration While Driving Due To Non-GM Aftermarket Accessory - (May 10, 2016)
#PIP5232C - Premature Catalytic Converter Failures - (Mar 4, 2016)
#PIT4943D - EVAP Emissions Small Leak Diagnosis (DTC P0442) - (Dec 9, 2015)
#PIP5346 - Goodwrench SRTA GM Remanufactured 4T65E Cooler Line Fittings Different Than OEM - (Nov 2, 2015)
#PIP5325 - How to Identify Factory or Aftermarket CNG, LPG, Bi-Fuel Systems - (Sep 28, 2015)
#PIC4310L - Diagnostic Tip: Unable To Connect Or Use Hands Free Calling Or No Data On The Call (Failed To Voice) - (Apr 17, 2015)
#PIC3011H - OnStar Voice Recognition Operation Issues - (Feb 26, 2014)
#PIC3718E - Gen6 OnStar With Current DTC U1500 - (Dec 13, 2012)
#PIT3173C - Information On Testing Centers for Fluid Contamination Analysis - (Dec 12, 2012)
#PIP4934A - PQC Restricted Parts Control Order Number - (Jul 26, 2012)
#PIC5622 - OnStar Demo Message With OnStar Blue Button Press - (Jul 18, 2012)
#PIP4997 - Vehicle Can Not Communicate With The State Or Provincial Emissions Testing Computer - (Jul 18, 2012)
#PIC5568 - Intermittent MP3 Player / iPod Inop When Vehicle First Started Or Radio Switches To USB Source Unwanted After A Few Minutes Of Driving - (Oct 17, 2011)
#PIP4931 - Questions About Recommended Fluids, Additives, And Service Materials - (Jul 26, 2011)
#PIP4753 - Supplement To Upper Engine And Fuel Injector Cleaner Label - (Dec 11, 2009)
#PIP3144C - Poor Acceleration From A Stop Or Detonation In Gear At A Stop - keywords DTC low MIL ping - (Jun 12, 2009)
#PIC4837B - Radio Unlock Code Process for 1991-05 Saturn Models - keywords accessory activation body code disabled delco information inoperative lock number panasonic phone program theft radio security support - (Aug 26, 2008)
#PIC4820A - SWC Operation After OnStar ADT Upgrade - keywords call calling control inoperative steering wheel - (Aug 1, 2008)
#PIC4574B - Intermittent, Current or History DTC B2476 in Onstar GEN 6 or 7 VCIM - keywords blue button call communication data digital information keypad led OPC operation red - (May 30, 2008)
#PIT4636 - GM Accessories Wheel Appearance Standards - keywords accessory aesthetics blister chrome ding dent dust peel rim wheel - (May 1, 2008)
#PIC4564A - Handsfree Calling Inop With Demo Message On OnStar Keypress - keywords 05-08-46-006N blue button communication digital disabled message no OPC operation vs3bgen6 vs3bgen7 - (Apr 10, 2008)
#PIC4790A - Battery Electrical Drain / Parasitic Load Test - keywords 8 ab astra aura dead drain draw drop electrical gmt201 gmt960 gmx001 gmx002 ion outlook pic4790 pic4790a pic4798 resistor saturn voltage vue - (Apr 4, 2008)
#PIC4798 - Class 2 Platform Battery Drain Diagnosis Purpose - keywords accessory aftermarket generator low operation regulator volt voltage - (Mar 3, 2008)
#PIC4621 - Horn Inoperative Weak Or Muffled - keywords horn inoperative JB operation performance - (Sep 21, 2007)
#PIP4066 - Dexron VI Fluid Usage - keywords leak seal slip - (Mar 1, 2007)
#PIP3946 - Service Part Pump Cover Identification - keywords fluid leak pressure seal - (Oct 18, 2006)
#PIT4105 - Remote Keyless Entry Interference; Use of J43241 Fob Tester - (Aug 22, 2006)
#PIP3894 - 4T65E Whine Noise Park/Neutral - keywords bearing drive sprocket support - (Aug 17, 2006)
#PIT3418B - SPS Programming Concerns - keywords cluster communication DDM Door EBCM EBTCM engine gate HVAC IPC lift LGM module PCM PDM program SDM TBCM - (May 2, 2006)
#PIP3696 - Service VME - Use Correct Engine Oil Drain Plug - (Jan 27, 2006)
#PIP3295 - Service Wrench and SES Telltale May Be Illuminated and Transaxle May Shift Harshly - kw 4T40E 4T45E code U2103 U2104 U2105 transmission harsh - (Jan 18, 2005)
#PIP3135 - 01-05 Saturn 3.0 L, L81, (JB) and 02-03 Saturn VUE ( Z5 , Z6 ) Pop Noise from Engine Area during Heavy Throttle Input - kw clunk intake manifold accelerate pedal - (Sep 13, 2004)
#PIT3154 - All GM Vehicles Using Class 2 Communications Diagnostic Strategy for DTC U1000 or U1255 - kw BCM code EBTCM radio RIM - (Sep 10, 2004)
#PIP3120 - Auxiliary Coolant Pump Will Not Connect to Replacement Radiator - kw 03-01-38-007 water hose - (Aug 25, 2004)
#PIP3099 - Routing the Longer Tuned Power Steering Hose Per TSB 03-02-32-045 - kw pressure moan groan noise 2.2 L61 install tune - (Aug 12, 2004)
#PIC3036 - All 00-04 JB Saturn L-Series except with Sunroof Dark Rectangles or Circles in Center of Roof - kw rust exterior magnet spot - (Jul 7, 2004)
#PI00822C - 4L60E , 4L65E No 2nd , No 4th and No Reverse - automatic fourth second shift transmission - (Feb 20, 2004)
WARRANTY ADMINISTRATION
#07-00-89-043 - Warranty Admin. - Use of Parts and Components (Including Control Module Calibrations) Not Issued Through General Motors - (Aug 23, 2007)
#05-06-03-006 - Warranty Admin. - Restriction on Battery Warranty Claims - (Aug 22, 2005)
#05-03-10-009 - Warranty Admin. - GM New Vehicle Tire Warranty Program (U.S. Only) - (Jun 23, 2005)
#05-00-89-007 - Quick Tips for Warranty Administration - (Feb 11, 2005)
SERVICE MANUAL
PREFACE
Preface
Introduction
Caution
Cautions and Notices
Introduction
Definition of Caution, Notice, and Important
Batteries Produce Explosive Gases Caution
Brake Fluid Caution
Failure to Depress Brake Caution
Gasoline/Gasoline Vapors Caution
Glass and Sheet Metal Handling Caution
Halogen Bulb Caution
HVAC Compressor Lines/Hoses Caution
Loctite Threadlocker on Restraint Fastener Caution
Radiator Cap Removal Caution
Relieving Fuel Pressure Caution
Safety Glasses and Compressed Air Caution
Shop Practices Caution
SIR Caution
SRS Inflator Module Deployment Caution
SIR Inflator Module Handling and Storage Caution
SRS Instrument Panel Cross Car Beam Replacement Caution
SRS Sodium Hydroxide Powder Caution
Urethane Smoke Caution
Vehicle Lifting Caution
Wheel Installation Caution
Air Pressure Moving Glass Notice
Ball Stud Turning Notice
Clutch Hydraulic System Lubricant Notice
Constant Velocity Joint Boot Removal Notice
Fastener Notice
Heated Oxygen Sensor Damage Notice
Intake Manifold Spacer Damage Notice
Oil Cap and Engine Damage Notice
Paint Damage Notice
Refrigerant Oil Notice
Retainer Ring Damage Notice
Torque to Yield Bolts Notice
GENERAL INFORMATION
General Information
Introduction
US English/Metric Conversion
Transmission ID and VIN Derivative Location
Fasteners
Thread Inserts
Key and Lock Cylinder Coding
Lifting and Jacking the Vehicle
Maintenance and Lubrication
Maintenance
GM Oil Life System Resetting
Specifications
Tire Inflation Pressure Specifications
Vibration Diagnosis and Correction
Diagnostic Information and Procedures
Vehicle-Speed Sensitive Vibration Diagnosis (L61)
Engine-Speed Sensitive Vibration Diagnosis
Tire and Wheel Vibration
Tire and Wheel Assembly Runout Measurement - On-Vehicle
Repair Instructions
Tire and Wheel Assembly Balancing - On-Vehicle
HVAC
Heating, Ventilation and Air Conditioning
Description and Operation
HVAC Component Description and Operation
Diagnostic Information and Procedures
Diagnostic Starting Point - Heating, Ventilation and Air Conditioning
Leak Testing
R134A
Refrigerant Evacuation, Recovery, and Recharging
HVAC Diagnostic Flowchart Example
HVAC Performance Chart
HVAC Preliminary Checks
HVAC Vehicle Set-Up
Air Conditioning (A/C) System Performance Test
Repair Instructions
Service Fittings and Valves Replacement (Valve Core - High Side)
Service Fittings and Valves Replacement (Service Port Valves)
Service Fittings and Valves Replacement (Valve Core - Low Side)
Air Conditioning Compressor Replacement (L81)
Air Conditioning Compressor Replacement (L61)
Air Conditioning Compressor Oil Balancing
Air Conditioning Clutch Coil Replacement
Air Conditioning Compressor Pressure Relief Valve Replacement
HVAC Pressure Transducer Replacement
Discharge Line Replacement
Suction Pipe Replacement
Liquid Line Replacement
Suction/Liquid Line Replacement
Air Conditioning Refrigerant Service Valve Core Replacement (Low Side)
Air Conditioning Receiver and Dehydrator Replacement
Air Conditioning Evaporator Thermal Expansion Valve Replacement
Air Conditioning and Heater Module Assembly Removal and Installation
HVAC Module Disassembly
HVAC Module Assembly
Air Conditioning Evaporator Core Replacement
Evaporator Core Cleaning
Air Conditioning Evaporator and Blower Module Drain Tube Replacement
Passenger Compartment Air Filter Replacement
Blower Motor Resistor Replacement
Blower Assembly Replacement
Center Connector Duct Replacement
Floor Air Outlet Replacement
Rear Floor Air Outlet Replacement
Air Inlet Valve Actuator Replacement
Heater Core Replacement
Specifications
Fastener Specifications
Fitting and Line Tightening Specifications
Refrigerant System Specifications
Special Tools and Equipment
Special Tools
HVAC Systems - Manual
Description and Operation
HVAC Component Description and Operation
Component Locator
HVAC Component Views
HVAC Connector End Views
Diagnostic Information and Procedures
HVAC Diagnosis
DTC P0530 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit
Repair Instructions
HVAC Control Lamp Bulb Replacement
HVAC Controller Face Plate/Knobs/Button Replacement
Blower Motor Switch Replacement
Temperature Control Cable Replacement
Temperature Control Cable Adjustment
Specifications
Fastener Specifications
Schematic and Routing Diagrams
HVAC Schematics
Special Tools and Equipment
Special Tools
STEERING
Power Steering System
Description and Operation
Power Steering System Description and Operation
Diagnostic Information and Procedures
Power System Complaint/Condition Chart
Diagnostic System Check - Power Steering System
Repair Instructions
Power Steering System Bleeding
Power Steering Fluid Reservoir Replacement (L61)
Power Steering Fluid Reservoir Replacement (L81)
Power Steering Pump Replacement (L81)
Power Steering Pump Replacement (L61)
Power Steering Pump Shaft Seal Replacement (L61)
Power Steering Pump Shaft Seal Replacement (L81)
Steering Linkage Outer Tie Rod Replacement
Rack and Pinion Inner Tie Rod Replacement
Steering Gear Boot Replacement
Power Steering Hose Replacement (L61)
Power Steering Hose Replacement (L81)
Steering Gear Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Steering Wheel and Column - Tilt
Repair Instructions
Ignition and Start Switch Replacement
Ignition Lock Cylinder Replacement
Lock Cylinder Coding - Ignition
Park Lock Solenoid Replacement
Ignition Switch module Replacement
Steering Wheel Replacement
Steering Wheel Controls Replacement
Upper Intermediate Steering Shaft Replacement
Steering Column Trim Cover Replacement
Steering Column Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
SUSPENSION
Suspension General Diagnosis
Diagnostic Information and Procedures
Alignment, Wheel, and Tires Diagnosis
Front Suspension Complaint/Condition Chart
Rear Suspension Complaint/Condition Chart
Trim Height Inspection
Special Tools and Equipment
Special Tools
Wheel Alignment
Description and Operation
General Description
Caster Description
Camber Description
Toe Description
Thrust Angles Description
Diagnostic Information and Procedures
Preliminary Alignment Inspection
Order of Alignment
Repair Instructions
Front Camber Adjustment
Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Rear Toe Adjustment
Specifications
Wheel Alignment Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Front Suspension
Description and Operation
Front Suspension Description and Operation
Repair Instructions
Stabilizer Shaft Replacement (L81)
Stabilizer Shaft Replacement (L61)
Stabilizer Shaft Link Replacement
Stabilizer Shaft Insulator Replacement
Front Wheel Bearing and Hub Replacement
Steering Knuckle Replacement
Lower Control Arm Replacement
Front Lower Control Arm Bushing Replacement
Strut Assembly Removal and Installation
Specifications
Wheel Bearing Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Rear Suspension
Description and Operation
Rear Suspension Description and Operation
Repair Instructions
Rear Wheel Bearing and Hub Replacement
Support Replacement
Support Bushings Replacement
Rear Axle Upper Control Arm Replacement
Rear Axle Lower Control Arm Replacement
Rear Axle Lower Control Arm Bushing Replacement
Stabilizer Shaft Replacement
Stabilizer Shaft Insulator Replacement
Shock Absorber Replacement
Coil Spring Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Tires and Wheels
Description and Operation
General Description
Tire Inflation Description
Diagnostic Information and Procedures
Tire Diagnosis - Irregular or Premature Wear
Repair Instructions
Tire and Wheel Removal and Installation
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
DRIVELINE/AXLE
Wheel Drive Shafts
Description and Operation
Wheel Drive Shafts Description and Operation
Diagnostic Information and Procedures
Wheel Drive Shafts Complaint/Condition Chart
Repair Instructions
Wheel Drive Shaft Replacement
Front Wheel Drive Shaft Overhaul
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
BRAKES
Hydraulic Brakes
Description and Operation
Hydraulic Brake System Description and Operation
Diagnostic Information and Procedures
Brakes Complaint/Condition Chart
Hydraulic Brakes Complaint/Condition Chart
DTC B0005
DTC C0267
DTC P0719
DTC P0724
Brake Fluid Loss
Brake System Vehicle Road Test
Brake Lining Inspection
Repair Instructions
Brake Master Cylinder Reservoir Replacement
Brake Master Cylinder Replacement
Brake Pedal Assembly Replacement
Brake Fluid Level Indicator Switch Replacement
Brake Proportioning Valve Replacement
Brake Pipe Manifold Replacement
Brake Pipe Replacement
Brake Hose Inspection
Brake Hose Replacement
Hydraulic Brake System Bleeding (Manual)
Hydraulic Brake System Bleeding (Pressure)
Hydraulic Brake System Flushing
Power Vacuum Brake Booster Replacement
Vacuum Brake Booster Check Valve Replacement
Power Brake Booster Push Rod Gauging
Stop Lamp Switch Replacement
Stop Lamp Switch Adjustment
Specifications
Fastener Specifications
Brake Component Specifications
Brake System Specifications
Special Tools and Equipment
Special Tools
Disc Brakes
Diagnostic Information and Procedures
Information on Performing Brake Service
Brake Rotor Thickness Measurement
Brake Rotor Surface and Wear Inspection
Brake Rotor Assembled Lateral Runout Measurement
Repair Instructions
Front Disc Brake Pads Replacement
Rear Disc Brake Pads Replacement
Front Brake Caliper Replacement
Rear Brake Caliper Replacement
Front Brake Caliper Overhaul
Rear Brake Caliper Overhaul
Front Brake Rotor Replacement
Rear Brake Rotor Replacement
Brake Rotor Refinishing
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Drum Brakes
Diagnostic Information and Procedures
Brake Drum Surface and Wear Inspection
Repair Instructions
Brake Drum and Hub Radial Runout Check
Brake Drum Replacement
Brake Drum Refinishing
Rear Brake Backing Plate Replacement
Rear Brake Cylinder Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Park Brake
Repair Instructions
Parking Brake Shoe Replacement
Parking Brake Lever Replacement
Parking Brake Indicator Switch Replacement
Parking Brake Cable Replacement (Equalizer to Rear Corners)
Parking Brake Cable Replacement (Rear Corner - Disc)
Parking Brake Cable Replacement (Handle to Equalizer)
Parking Brake Cable Replacement (Rear Corner - Drum)
Parking Brake Adjustment (Drum Brakes)
Parking Brake Adjustment (Check)
Parking Brake Adjustment (Disc Brakes)
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
Antilock Brake System
Description and Operation
ABS Description and Operation
Component Locator
Antilock Brake System Component Views
Antilock Brake System Connector End Views
Diagnostic Information and Procedures
Basic Knowledge and Tools Required
Scan Tool Data List
Diagnostic Trouble Code (DTC) List
DTC B0827
DTC B0828
DTC C0035
DTC C0040
DTC C0045
DTC C0050
DTC C0060, C0065, C0070, C0075, C0080, C0085, C0090, C0095
DTC C0110
DTC C0121
DTC C0141, C0146, C0151, C0156
DTC C0161 ABS/TCS Brake Switch Circuit Malfunction
DTC C0236
DTC C0241
DTC C0244
DTC C0245
DTC C0550
DTC C0551
DTC C0896
TRAC Switch LED Inoperative
Repair Instructions
ABS Control Module Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement
Electronic Traction Control Switch Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Special Tools and Equipment
Special Tools
ENGINE
Engine Mechanical - 2.2L (L61)
Description and Operation
Engine Component Description
Lubrication Description
Replacing Engine Gaskets
Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
Tools and Equipment
Component Locator
Disassembled Views
Diagnostic Information and Procedures
Engine Mechanical Complaint/Condition Chart
Lubrication System Complaint/Condition Chart
Hydraulic Lifter Complaint/Condition Chart
Drive Belt and Tensioner Complaint/Condition Chart
Base Engine Misfire Diagnosis
Engine Noise Diagnosis
Engine Compression Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Crankcase Ventilation System Functional Test
Drive Belt Excessive Wear Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Engine Oil Pressure Sensor and/or Switch Replacement
Oil Level Indicator Tube Replacement
Intake Manifold Replacement
Engine Front Cover Replacement (With Oil Pump Assembly)
Camshaft Timing Chain, Sprocket, and Tensioner Replacement
Balance Shaft Drive Train Replacement
Camshaft Cover Replacement
Camshaft Replacement
Timing Chain Tensioner Replacement
Valve Rocker Arm and Hydraulic Valve Lash Adjuster Replacement
Cylinder Head Replacement
Oil Pan Replacement
Flywheel Replacement
Engine Replacement (Manual Transmission)
Engine Replacement (Automatic Transmission)
Engine Oil and Oil Filter Replacement
Engine Mount and Bracket Replacement - Right Side
Valve Stem Oil Seal and Valve Spring Replacement
Draining Fluids and Oil Filter Removal
Engine Assembly Removal From Cradle
Flywheel Removal
Exhaust Manifold Removal
Intake Manifold Removal
Crankshaft Damper Removal
Camshaft Cover Removal
Engine Front Cover and Oil Pump Removal
Camshaft Timing Chain and Tensioner Removal
Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
Water Pump and Balance Shaft Chain and Tensioner Removal
Balancer Shaft Removal
Water Pump Removal
Cylinder Head Removal
Oil Pan Removal
Piston, Connecting Rod, and Bearing Removal
Lower Crankcase Removal
Engine Block Disassemble
Engine Block Cleaning and Inspection
Crankshaft Balancer Cleaning and Inspection
Flywheel Cleaning and Inspection
Cylinder Honing
Crankshaft and Bearing Cleaning and Inspection
Piston and Connecting Rod Disassemble
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Piston and Connecting Rod Assemble
Piston Selection
Camshaft Cleaning and Inspection
Camshaft Timing Chain and Sprocket Cleaning and Inspection
Balancer Shaft Cleaning and Inspection
Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Cylinder Head Assemble
Oil Pump Disassemble
Oil Pump Cleaning and Inspection
Oil Pump Assemble
Intake Manifold Cleaning and Inspection
Exhaust Manifold Cleaning and Inspection
Oil Pan Cleaning and Inspection
Thread Repair
Service Prior to Assembly
Engine Block Assemble
Crankshaft and Bearing Installation
Thread Repair - Main Cap Bolt Hole
Lower Crankcase Installation
Crankshaft Rear Oil Seal Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
Balancer Shaft Installation
Water Pump Installation
Balancer Shaft to Engine Timing
Water Pump and Balance Shaft Chain and Tensioner Installation
Camshaft Timing Chain, Sprocket, and Tensioner Installation
Crankshaft Front Oil Seal Installation
Engine Front Cover and Oil Pump Installation
Camshaft Cover Installation
Oil Pan Installation
Oil Filter Installation
Intake Manifold Installation
Crankshaft Damper Installation
Exhaust Manifold Installation
Oil Level Indicator and Tube Installation
Flywheel Installation
Specifications
Fastener Specifications
Engine Mechanical Specifications
Adhesives, Fluids, Lubricants, and Sealers
Thread Repair Specifications
Special Tools and Equipment
Special Tools
Engine Cooling
Description and Operation
Cooling System Description and Operation
Component Locator
Cooling System Component Views
Cooling System Connector End Views
Diagnostic Information and Procedures
Engine Cooling System Complaint/Condition Chart
Engine Cooling Fan Diagnosis (L61)
Engine Cooling Fan Diagnosis (L81)
Diagnostic Trouble Code (DTC) List
DTC B0936 (L61)
DTC B0936 (L81)
DTC P0480
DTC P0481
Cooling System Leak Testing (L81)
Cooling System Leak Testing (L61)
Coolant Surge Tank Testing
Pressure Cap Testing
Repair Instructions
Engine Coolant Check and Replacement
Coolant System Flushing
Fan Control Module Replacement
Radiator Surge Tank Replacement
Hoses and Clamps Inspection
Radiator Inlet Hose Replacement (L81)
Radiator Inlet Hose Replacement (L61)
Radiator Outlet Hose Replacement (L81)
Radiator Outlet Hose Replacement (L61)
Heater Inlet Hose Replacement (L61)
Heater Inlet Hose Replacement (L81)
Surge Tank Hose/Pipe Replacement (Vent Hose)
Surge Tank Hose/Pipe Replacement (Return Hose - L81)
Engine Coolant Air Bleed Hose Replacement (L61)
Engine Coolant Air Bleed Hose Replacement (L81)
Engine Coolant Air Bleed Hose Replacement (Radiator - L81)
Engine Coolant Fan Replacement (Puller Fan - L81)
Engine Coolant Fan Replacement (Pusher Fan)
Engine Coolant Fan Replacement (Puller Fan - L61)
Engine Coolant Thermostat Housing Replacement (L61)
Engine Coolant Thermostat Housing Replacement (L81)
Water Pump Replacement (L81 Auxiliary)
Water Pump Replacement (L81)
Water Pump Replacement (L61)
Radiator Replacement (L81)
Radiator Replacement (L61)
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Engine Heating/Cooling Schematics (L81)
Engine Heating/Cooling Schematics (L61)
Special Tools and Equipment
Special Tools
Engine Electrical
Description and Operation
Starting System Description and Operation
Component Locator
Engine Electrical Component Views
Engine Electrical Connector End Views
Diagnostic Information and Procedures
Diagnostic Trouble Code (DTC) List/Type
DTC P0560
DTC P0562 (L61)
DTC P0563 (L61)
DTC P0621 (L81)
DTC P0621 (L61)
DTC P0622
DTC P1637
DTC P1669
Battery Inspection/Test
Battery Charging
Battery Load Test
Battery Electrical Drain/Parasitic Load Test
Jump Starting in Case of Emergency
Charging System Diagnosis
Generator Noise Diagnosis
Generator Noise Complaint/Condition Chart
Starting System Diagnosis (L81)
Starting System Diagnosis (L61)
Component Testing
Starter Test
Starter Motor Noise Complaint/Condition Chart
Battery Load Test
Repair Instructions
Starter Replacement (L81)
Starter Replacement (L61)
Battery Negative Cable Disconnection and Connection
Battery Negative Cable Replacement
Battery Positive Cable Replacement
Battery Replacement
Battery Tray Replacement
Generator Replacement (L61)
Generator Replacement (L81)
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Starting and Charging Schematics (L61)
Starting and Charging Schematics (L81)
Special Tools and Equipment
Special Tools
Engine Controls - 2.2L (L61)
Description and Operation
Engine Controls Component Descriptions
Fuel Supply Component Description
Fuel Metering System Description
Fuel Supply System
Fuel System Description
Evaporative Emission Control System Description
Electronic Ignition System Description
Air Intake System Description
Component Locator
Engine Controls Component Views
Powertrain Control Module Connector End Views
Diagnostic Information and Procedures
Scan Tool Data Definitions
DTC B3538
DTC P0105
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0125
DTC P0128
DTC P0130
DTC P0131
DTC P0132
DTC P0133
DTC P0134
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0201-P0204
DTC P0217
DTC P0300
DTC P0301-P0304
DTC P0325
DTC P0336
DTC P0340
DTC P0341
DTC P0420
DTC P0440
DTC P0442
DTC P0446
DTC P0452
DTC P0453
DTC P0461
DTC P0462
DTC P0463
DTC P0506
DTC P0507
DTC P0601 or P0602
DTC P1133
DTC P1137
DTC P1138
DTC P1171
DTC P1336
DTC P1441
DTC P1599
DTC P1621
DTC P1640
Hard Start
Surges/Chuggles
Lack of Power, Sluggishness, or Sponginess
Detonation/Spark Knock
Cuts Out, Misses
Poor Fuel Fill Quality
Rough, Unstable, or Incorrect Idle and Stalling
Dieseling, Run-On
Backfire
Engine Cranks But Does Not Start
5-Volt Reference Circuit Error Diagnosis
Engine Oil Pressure Switch Circuit Diagnosis
Fuel System Diagnosis
Fuel System Testing
Driveability Symptoms Versus Fuel Quality Diagnosis
Evaporative Emission System Diagnosis
Hydrocarbon/Carbon Monoxide Concentration Check
Alcohol/Contaminants-in-Fuel Diagnosis
Repair Instructions
Powertrain Control Module Replacement
Crankshaft Position Variation Learn
Engine Coolant Temperature Sensor Replacement
Intake Air Temperature Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Oxygen Sensor Replacement
Throttle Position Sensor Replacement
Idle Air Control Valve Replacement
Accelerator Control Cable Replacement
Accelerator Pedal Replacement
Wheel Speed Signal Conditioner Module Replacement
Throttle Body Assembly Replacement
Throttle Body Cleaning
Fuel Pressure Relief
Quick Connect Fitting Service
Fuel Filter Replacement
Fuel Tank Draining
Fuel Tank Replacement
Fuel Tank Pressure Sensor Replacement
Fuel Level Sensor Replacement
Fuel Sender Assembly Replacement
Filler Tube Replacement
Fuel Line Replacement - Engine
Fuel Line Replacement - Chassis
Fuel Hose/Pipes Replacement - Rear
Fuel System Cleaning
Fuel Injection Fuel Rail Assembly Replacement
Fuel Pressure Regulator Replacement
Fuel Pump Cover Replacement
Fuel Injector Replacement
Fuel Injector and Fuel Rail Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Replacement
Ignition Coil Housing Replacement
Ignition Control Module Replacement
Gas Engine Ignition Spark Plug Replacement
Crankshaft Position Sensor Replacement
Knock Sensor Replacement
Air Vacuum Check Valve Replacement
Air Vacuum Harness Replacement
Air Cleaner Element Replacement
Specifications
Fastener Specifications
Fuel System Specifications
Diagnostic Trouble Code (DTC) Type Definitions
Schematic and Routing Diagrams
Engine Controls Schematics
Special Tools and Equipment
Special Tools
Engine Exhaust
Description and Operation
Exhaust System Description
Component Locator
Engine Exhaust System Complaint/Condition Chart
Diagnostic Information and Procedures
Restricted Exhaust
Repair Instructions
Exhaust Manifold Pipe Replacement (Automatic Transmission - L61)
Exhaust Manifold Pipe Replacement (Manual Transmission - L61)
Exhaust Manifold Front Pipe Replacement (Gasket - L81)
Exhaust Manifold Front Pipe Replacement (L81)
Exhaust Manifold Rear Pipe Replacement (L81)
Exhaust Manifold Rear Pipe Replacement (Gasket - L81)
Exhaust Muffler Replacement
Exhaust Resonator Replacement
Exhaust Muffler Heat Shield Replacement
Exhaust Heat Shield Replacement - Body Panel
Exhaust Heat Shield Replacement (Resonator)
Flange Stud Repair
Fuel Tank Heat Shield Replacement
Exhaust Manifold Replacement (In Vehicle - L61)
Exhaust Manifold Replacement (Rear - L81)
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
TRANSMISSION/TRANSAXLE
Manual Transaxle - M79
Description and Operation
Transmission System Description and Operation
Definition of Terms
Component Locator
Manual Transmission Component Views
Diagnostic Information and Procedures
Fluid Leak Diagnosis and Repair
Manual Transaxle Complaint/Condition Chart
Transmission Fluid Level and Condition Check
Repair Instructions
Transmission Control Lever Boot Replacement
Shift Control Lever Replacement
Shift Control Assembly Replacement
Shift Control Shaft Lever Assembly Replacement
Shift Linkage Adjustment
Transmission Fluid Drain and Fill
Axle Seals Replacement
Transmission Rear Cover Replacement
5th Gear and 5th Gear Synchronizer Assembly Replacement
Differential Bearing Retainer O-Ring Replacement
Transmission Front Mount Replacement
Transmission Rear Mount Replacement
Transmission Mount and Bracket Replacement - Left Side
Transmission Replacement
Transmission Disassemble
Differential Assembly Disassemble
Output Shaft Disassemble
Output Shaft Assemble
Gear Synchronizer Blocker Ring Inspection
Input Shaft Disassemble
Input Shaft Assemble
Reverse Idler Gear Disassemble
Reverse Idler Gear Assemble
Shift Linkage Disassemble
Shift Linkage Assemble
Clutch Housing Disassemble
Clutch Housing Assemble
Transmission Case Disassemble
Transmission Case Assemble
Transmission Assemble
Removing Rust Protection From Service Parts
Parts Cleaning, Inspection and Replacement
Specifications
Fastener Specifications
Transmission General Specifications
Fluid Capacity Specifications
Sealers and Lubricants
Special Tools and Equipment
Special Tools
Shift Lock Control
Description and Operation
Automatic Transmission Shift Lock Control Description and Operation
Component Locator
Shift Lock Control Connector End Views
Diagnostic Information and Procedures
Diagnostic System Check - Automatic Transmission Shift Lock Control
Scan Tool Data List
Diagnostic Trouble Code (DTC) List
DTC B2707
DTC B2708
Shift Lever Does Not Move with Brake Pedal Depressed
Automatic Transmission Shift Lock Control Diagnosis (L61)
Repair Instructions
Transmission Control Lever Knob Replacement
Transmission Control Lever Boot Replacement
Shift Indicator Replacement - Console Mounted
Automatic Transmission Shift Lock Control Actuator Replacement
Shift Lock Control Cable Replacement
Shift Lock Control Solenoid Replacement
Shift Lock Control Module Replacement
Transmission Range Switch Replacement
Transmission Range Switch Adjustment
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Shift Lock Control Schematics (L61)
Shift Lock Control Schematics (BTSI)
Shift Lock Control Schematics (L81)
Automatic Transaxle - 4T40-E/4T45-E
Description and Operation
Park or Neutral - Engine Running (W/O Electronic Range Select Mode)
Park or Neutral - Engine Running (W/O Electronic Range Select Mode)
Reverse (W/O Electronic Range Select Mode)
Overdrive Range, First Gear (W/O Electronic Range Select Mode)
Overdrive Range, Second Gear (W/O Electronic Range Select Mode)
Overdrive Range, Third Gear - Torque Converter Clutch Not Applied (W/O Electronic Range Select Mode)
Overdrive Range, Fourth Gear - Torque Converter Clutch Applied (W/O Electronic Range Select Mode)
Overdrive Range, 4-3 Downshift - Torque Converter Clutch Not Applied (W/O Electronic Range Select Mode)
Drive Range, Manual Third (from Overdrive Range) (W/O Electronic Range Select Mode)
Drive Range, Manual Second (from Drive, Manual Third) (W/O Electronic Range Select Mode)
Drive Range, Manual First (from Drive, Manual Second) (W/O Electronic Range Select Mode)
Fluid Passages
Transmission Identification Information
Transmission General Description
Transmission Component and System Description
Adapt Function
Electronic Component Description
Component Locator
Disassembled Views
Automatic Transmission Related Connector End Views
Diagnostic Information and Procedures
Functional Diagnostics
Scan Tool Data List
Scan Tool Data Definitions
DTC P0218 (L61)
DTC P0218 (L81)
DTC P0500 (3.0L)
DTC P0502 (L61)
DTC P0502 (L81)
DTC P0503 (L61)
DTC P0503 (L81)
DTC P0562
DTC P0563
DTC P0601, P0602, P0603, or P0604
DTC P0705 (L81)
DTC P0705 (L61)
DTC P0711 (L81)
DTC P0711 (L61)
DTC P0712 (L81)
DTC P0712 (L61)
DTC P0713 (L81)
DTC P0713 (L61)
DTC P0716 (L81)
DTC P0716 (L61)
DTC P0717 (L61)
DTC P0717 (L81)
DTC P0719 (L61)
DTC P0719 (L81)
DTC P0724 (L81)
DTC P0724 (L61)
DTC P0727
DTC P0730
DTC P0731
DTC P0732
DTC P0733
DTC P0734
DTC P0741
DTC P0742
DTC P0748 (L61)
DTC P0748 (L81)
DTC P0751 (L61)
DTC P0751 (L81)
DTC P0752
DTC P0753
DTC P0756 (L81)
DTC P0756 (L61)
DTC P0757
DTC P0758
DTC P1621
DTC P1779, P1780, P1791, P1792, or P1795
DTC P1810
DTC P1810 (L81), P1815, P1816, P1817, or P1818
DTC P1811
DTC P1831
DTC P1833
DTC P1842
DTC P1843
DTC P1845
DTC P1847
DTC P1860 (L61)
DTC P1860 (L81)
DTC P1868
DTC P1887 (L81)
DTC P1887 (L61)
DTC U2104, U2105, or U2107
Automatic Transaxle Complaint/Condition Chart
Transmission Fluid Level and Condition Check (Level Check)
Transmission Fluid Level and Condition Check (Color Check)
Line Pressure Check
Road Test
Noise and Vibration Analysis
Fluid Leak Diagnosis
Repair Instructions
Transmission Control Replacement
Transmission Control Lever Knob Replacement
Transmission Control Lever Boot Replacement
Shift Control Cable Replacement
Shift Control Cable Adjustment
Automatic Transmission Control Indicator Replacement
Park/Neutral Position Switch Replacement
Park/Neutral Position Switch Adjustment
Oil Pan Replacement
Automatic Transmission Fluid Filter and Seal Replacement
Transmission Fluid Pressure Manual Valve Position Switch Replacement
Oil Pump Assembly and Oil Pump Shaft Replacement
Vehicle Speed Sensor Replacement
Low/Reverse Servo Assembly Replacement
Intermediate/Fourth Servo Assembly Replacement
Transmission Fluid Cooler Hose Replacement
Transmission Fluid Cooler Pipe Seal Replacement
Transmission Cooler Flushing
Oil Feed Pipes Replacement
Oil Level Control Valve Replacement
Control Valve Body Cover Replacement
Right Side Axle Seal Replacement
Left Side Axle Seal Replacement
Output Axle Shaft Sleeve Replacement
Control and Shift Solenoids Replacement
Transmission Control Module
Transmission Front Mount Replacement
Transmission Rear Mount Replacement
Transmission Mount and Bracket Replacement - Left Side
Transmission Replacement
Torque Converter Assembly Removal
Transmission Holding Fixture Assemble
Stub Shaft Removal
Output Speed Sensor Removal
Automatic Transmission Fluid Pan and Gasket Removal
Automatic Transmission Fluid Filter, Seal, and Level Control Valve Removal
Oil Feed Pipes Removal
Intermediate/Fourth Servo Removal
Low and Reverse Servo Removal
Control Valve Body Cover Removal
Output Shaft Removal
Oil Pump and Oil Pump Shaft Removal
Wire Harness Disconnect
Transmission Fluid Pressure Switch Removal
Control Valve Body Assembly and Gasket Removal
Spacer Plate and Gasket Removal
Checkball Removal
Manual Valve Clip Removal
Channel Plate and Gasket Removal
Accumulator Spring Removal
Drive Sprocket, Driven Sprocket, and Drive Link Removal
Input Speed Sensor Removal
Wiring Harness Removal
Driven Sprocket Support Assembly Removal
2nd Clutch Plate Removal
Reverse Input Clutch Housing Removal
Intermediate Fourth Band Removal
Direct/Coast Clutch and Reaction Gear Set Removal
Input Carrier and Reaction Gear Assembly Removal
Input Internal Gear, Forward Clutch Hub Removal
Forward Clutch and Low/Reverse Band Removal
Forward Clutch Support, Low Roller Clutch Removal
Final Drive Assembly Removal
Final Drive Internal Gear Removal
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Removal
Transmission Fluid Cooler Pipe Fitting Seal Removal
Torque Converter Seal Removal
Drive Sprocket Support Removal
Right Hand Axle Seal Removal
Case Inspection
Park Pawl Lockout Plunger Guide Replacement
Drive Sprocket Support Installation
Torque Converter Seal Installation
Transmission Fluid Cooler Pipe Fitting Seal Installation
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Installation
Final Drive Assembly Disassemble
Final Drive Assembly Assemble
Final Drive Pinion End Play Check
Fretting Ring, Final Drive Internal Gear Install
Final Drive and Differential Assembly Install
Forward Clutch Support, Roller Clutch Disassemble
Forward Clutch Support, Low Roller Clutch Assemble
Forward Clutch Support, Low Roller Clutch Install
Forward Clutch Assembly Disassemble
Forward Clutch Assembly Assemble
Low/Reverse Band Installation
Forward Clutch Assembly Installation
Forward Clutch Functional Air Check
Input Internal Gear, Forward Clutch Hub Disassemble
Input Internal Gear, Forward Clutch Hub Assemble
Input Internal Gear, Forward Clutch Hub Install
Reaction Internal Gear, Input Carrier Disassemble
Input Carrier Pinion Gear Clearance Check
Reaction Internal Gear, Input Carrier Assemble
Reaction Internal Gear, Input Carrier Installation
Direct/Coast Clutch, Reaction Carrier Disassemble
Reaction Carrier Pinion Clearance Check
Direct/Coast Clutch, Reaction Carrier Assemble
Direct and Coast Clutch Functional Air Checks
Direct/Coast Clutch, Reaction Carrier Installation
Selective Washer Measurement and Installation
Reverse Input and Second Roller Clutch Disassemble
Reverse Input and Second Roller Clutch Assemble
Reverse Clutch Functional Air Check
Reverse Input and Second Roller Clutch Installation
Intermediate Fourth Band Assembly Installation
2nd Clutch Plate Installation
Driven Sprocket Support Assembly Disassemble
Drive Sprocket Support Assemble
Second Clutch Functional Air Check
Driven Sprocket Support Assembly Installation
Wiring Harness Connection
Input Speed Sensor Installation
Drive Sprocket, Driven Sprocket, and Drive Link Disassemble
Drive Sprocket, Driven Sprocket, and Drive Link Assemble
Drive Sprocket, Driven Sprocket, and Drive Link Installation
Channel Plate Assembly Disassemble
Channel Plate Assembly Assemble
Accumulator Springs Installation
Channel Plate Assembly Installation
Manual Valve Link Installation
Checkballs Installation
Spacer Plate and Gaskets Installation
Control Valve Body Disassemble
Control Valve Body Assemble
Control Valve Assembly and Transmission Fluid Pressure Switch Installation
Wiring Harness Assembly Connect
Oil Pump Cleaning and Inspection
Oil Pump Assembly Installation
Side Cover/Gaskets, Disassemble, Assemble, Install
Side Cover Axle Seal Installation
Output Shaft Inspect
Output Shaft Sleeve Replacement
Output Shaft Installation
Stub Shaft Sleeve Assembly Installation
Right Hand Axle Seal Assemble
Output Speed Sensor Installation
Intermediate/Fourth Servo Disassemble
Intermediate/Fourth Servo Assemble and Installation
Low and Reverse Servo Disassemble
Low and Reverse Servo Assemble and Installation
Oil Feed Pipes Assemble
Filter Assembly and Seal Installation
Oil Level Control Valve Installation
Automatic Transmission Fluid Pan and Gasket Installation
Torque Converter Installation
Specifications
Fastener Specifications
Transmission Fluid Temperature Sensor Specifications
Transmission General Specifications
Fluid Capacity Specifications
Sealers and Lubricants
Transmission Range Switch Logic
Clutch Plate Selection Specifications
Schematic and Routing Diagrams
Automatic Transmission Controls Schematics (L61)
Automatic Transmission Controls Schematics (L81)
Special Tools and Equipment
Special Tools
Clutch
Description and Operation
Clutch System Description and Operation
Diagnostic Information and Procedures
Clutch Complaint/Condition Chart
Clutch Hydraulic System Diagnosis
Repair Instructions
Clutch Pedal Replacement
Clutch Slave Cylinder Replacement
Clutch Slave Cylinder Bleeding
Clutch Master Cylinder Replacement
Hydraulic Line Replacement
Hydraulic Clutch System Bleeding (Manual Bleeding)
Hydraulic Clutch System Bleeding (Pressure Bleeding)
Hydraulic Clutch System Bleeding (Clutch Slave Cylinder)
Clutch Assembly Replacement
Specifications
Fastener Specifications
Special Tools and Equipment
Special Tools
BODY AND ACCESSORIES
Data Link Communications
Visual Identification
Data Link Communications Connector End Views
Description and Operation
Data Link Communications Description and Operation
Component Locator
Data Link Communications Component Views
Diagnostic Information and Procedures
Vehicle On-Board Diagnostic (OBD) System Check (Chart 2)
Vehicle On-Board Diagnostic (OBD) System Check (Chart 1)
Vehicle On-Board Diagnostic (OBD) System Check (Chart 3)
Diagnostic Trouble Code (DTC) List
DTC U1000
DTC U1016
DTC U1064
DTC U1088
DTC U1096
DTC U1300
DTC U1301
DTC U2100
DTC U2103
DTC U2104
DTC U2105
DTC U2106
DTC U2107
Scan Tool Does Not Power Up
No Communication On Class II Data Link
No Communication with Electronic Brake and Traction Control Module
Schematic and Routing Diagrams
Data Link Connector Schematics
Lighting Systems
Visual Identification
Lighting Systems Connector End Views
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Component Locator
Lighting Systems Component Views
Diagnostic Information and Procedures
Interior Lamps Diagnosis
Interior Lamps Dimming Diagnosis
Headlight Diagnosis
Fog Light Diagnosis
Exterior Lights Diagnosis
Diagnostic Trouble Code (DTC) List
DTC B1482 Inadvertent Power Short to Ground
DTC B2600
DTC B2602
DTC B2603
DTC B2622
